Liebert XDC Piping Installation Method, Piping Installation-R-134a Pumped Circuit, Piping Mains

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Piping and Filling with Refrigerant: R-134a and R-407c Circuits

Figure 19 Liebert XD system diagram

Liebert XDP/ Liebert XDC

 

 

 

 

 

All supply and return

 

 

 

 

 

mains must be level

Liebert XD

Liebert XD

Liebert XD

Liebert XD

Liebert XD

with or above the top

of all Liebert

Cooling

Cooling

Cooling

Cooling

Cooling

Modules

Modules

Modules

Modules

Modules

XD modules

SLOPE—The main supply and return lines to and from the Liebert XDC must be sloped downward toward the Liebert XDC at a rate of 1-2" for every 20 feet (25.4-51mm per 6m) of pipe run. Horizontal connector lines should also be sloped downward from the cooling modules toward the main supply and return lines.

2.4Piping Installation Method

The assembly and connection means used for piping in the Liebert XD system are similar to those used for conventional refrigeration systems. All piping should be installed with high-temperature brazed joints. Soft soldering is not recommended.

During brazing, the lines must be filled with flowing dry nitrogen to prevent excessive oxidation and scale formation inside the piping. Prevailing good refrigeration practices must be employed for piping supports, leak testing, dehydration and charging. Failure to use good system practices may result in damage to the system. Refer to the ASHRAE refrigeration handbook for general good-practice refrigeration piping.

Insulate all piping lines to prevent condensation in applications where the dew point approaches the R-134a refrigerant temperature.

Liebert highly recommends venting the pressure relief valves for both the R-134a and R-407c sides out- side the conditioned space where it is open to the atmosphere. The R-134a side relief valve is inside the XDC unit at the top of the receiver. The R-407c water/glycol cooled side relief valves are located at each condenser beneath the XDC unit in the floor stand. The R-407c air cooled relief valves are located outside within the air cooled system.

2.4.1Piping Installation—R-134a Pumped Circuit

Liebert highly recommends venting the relief pressure of the Liebert XDC (located at the top of the receiver) outside of the conditioned space where it is open to the atmosphere.

Piping Mains

All refrigeration piping mains connected to the Liebert XD cooling module, both supply and return, should be installed with a downward pitch toward the Liebert XDC of 1-2" for every 20 feet (25.4-51mm per 6m) of pipe run.

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Contents Liebert XDC Example XDC160AA General Safety GuidelinesVoltage-phase-frequency Density system = 380/415-3ph-50Hz Table of Contents Specifications Alarm Descriptions and SolutionsFigures Tables Product Description General Product InformationEquipment Inspection Equipment HandlingRemoval of Skid Handling With SkidRemove tie-down brackets Positioning the Liebert XDC Liebert XDC dimensions, weightMechanical Considerations Removing Piano JacksLiebert XDC piping connection sizes Piping locationsPlacing the Liebert XDC on a Floor Stand Liebert XDC water/glycol piping connection Sizes Detail aTOP View of Floor Stand Positioning the Liebert XDC with Floor Stand Dimensions and clearances for Liebert XDC on floor standHigh Voltage Connections Connecting High-Voltage CablesElectrical enclosure knockout locations for field wiring Contactors Liebert XDC heat rejection connection points Extra Low Voltage ConnectionsField Connections-Air Cooled Units only Field Connections-All UnitsField Connections-Optional for All Units Extra Low Voltage field connections points Supply, return pipe sizes for Liebert XD refrigerant loop European Union Fluorinated Greenhouse Gas RequirementsRecommended Pipe Size Liebert XDC Interconnection With Liebert XD Cooling ModulePiping Mains Piping Installation MethodPiping Installation-R-134a Pumped Circuit Required Number Bypass Flow ControllersBypass flow controllers for a Liebert XDC-based system Liebert XDP Liebert XDC Evacuation and Leak Check-R-134a Pumped CircuitInsulation System refrigerant charge for the supply and return mains Filling the Pumped Circuit-R-134aWorksheet to calculate refrigerant charge Calculating Refrigerant Charge-ExampleCalculating refrigerant charge-example Double discharge riser layout Install Double Discharge RisersPage Installation data-Lee-Temp, one-circuit, four-fan model See for details on piping connections Piping Schematic Recommended refrigerant line sizes, DX R-407c, OD copper General arrangement air cooled Liebert XDC Lee-Temp ControlRecommended refrigerant line sizes for DCSL616 For mounting instructions, refer to Figure Lee-Temp Control Materials Supplied Lee-Temp PipingIndoor water/glycol cooled module R-407C refrigerant charge Filling the Direct Expansion DX Circuit-R-407cIndoor unit refrigerant charge-R-407c Outdoor air condenser charge-R-407cInstallation Checklist Indicator Lights Description Green Red Checklist for Liebert XDC StartupLiebert XDC pump light indicator Compressor Type 407c Compressor oil typesRefrigerant Type Liebert XDC system is now ready to be turned on User interface keypad functions Feature OverviewMicroprocessor Control DisplayMain Menu Feature OverviewViewing or Changing Settings ControlsHI AIR Temp Setpoint functions, default values and allowable rangesSetpoints MIN Temp SPTime Active AlarmsAlarm History StatusPump Start TD Setup OperationRestart DegreesDipswch Pump OFF TDLead Pump Lead TandemSetup Password Setpt PasswordCalibrate Sensors Alarm EnableCustom Alarms Alarm Time DelayCOM Alarm Enable Custom Text DiagnosticsAlarm Descriptions and Solutions Alarm DescriptionsRed and Green Lamp Indicators View Active Alarms Enable / Disable AlarmsAlarm Time Delays System Shutdown Causes View Alarm HistoryLiebert XDC troubleshooting TroubleshootingToo warm Air Cooled Condenser MaintenanceFluorinated Greenhouse Gas Requirements Shell and Tube Condensers Testing the Water Regulating Valve FunctionGlycol Solution Maintenance Water/Glycol Floor Stand CondenserLiebert XDC specifications SpecificationsPerformance Data Performance DataHeat Rejection Equipment Piping Connections204 Page That Ne tIti Ti n