Liebert user manual Checklist for Liebert XDC Startup, Liebert XDC pump light indicator

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Checklist for Liebert XDC Startup

4.0CHECKLIST FOR LIEBERT XDC STARTUP

! WARNING

Risk of piping and component rupture. May cause injury or equipment damage. Closing service valves may isolate liquid refrigerant, causing high pressure and rupture of piping. Do not close valves without following recommended procedures for repair, maintenance and replacement of components. Install pressure relief valves in field piping that may become isolated by service valves.

NOTE

Before any action that could cause a disturbance in the Liebert XD system’s cooling function is begun, the facility manager MUST be informed. In addition, after the action is taken and the work is finished, the facility manager MUST be informed

1.Verify that bypass flow controllers were installed (if applicable), see Table 5:

2.Check all isolation ball valves in the Liebert XDC and Liebert XD cooling module and verify that all are open.

3.Check rotation of Liebert XDC pumps.

Use the rotation device provided—this device must be held against the pump

housing—at the inspection screw prior to energizing the pumps—Green indicates proper rotation; Green and Red indicate incorrect rotation.

Table 18 Liebert XDC pump light indicator *

Indicator Lights

Description

 

 

Green

Red

 

 

 

 

Off

Off

The electricity supply has been switched off or the pump has

been cut out by the thermal switch.

 

 

On

Off

The electricity supply has been switched on. Normal operation.

 

 

 

On

On

The electricity supply has been switched on. The direction of

rotation is wrong.

 

 

*Use the rotation tester provided with the Liebert XDC for 460V models

4.Check rotation of fans on Liebert XD cooling modules.

5.Verify that air is being discharged in the “cold aisle.”

6.Check rotation of fans on condenser(s) of Liebert XDC (air cooled units only)—Verify that air is being discharged out to the atmosphere.

7.Confirm that the total calculated refrigerant R-134a amount has been properly charged into the system [see 2.5 - Filling the Pumped Circuit—R-134a].

8.Confirm that the total calculated refrigerant R-407c amount has been properly charged into the system (see 2.7 - Filling the Direct Expansion (DX) Circuit—R-407c).

9.Confirm that the remote temperature/humidity sensor provided has been installed in the correct location.

The correct location is near the return side of a main air mover such as a Liebert Deluxe System 3. If more than one Liebert XDC is installed, use a different location for each remote sen- sor for best temperature/humidity calculation.

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Contents Liebert XDC General Safety Guidelines Voltage-phase-frequency Density system = 380/415-3ph-50HzExample XDC160AA Table of Contents Specifications Alarm Descriptions and SolutionsFigures Tables Product Description General Product InformationEquipment Inspection Equipment HandlingRemoval of Skid Handling With SkidRemove tie-down brackets Positioning the Liebert XDC Liebert XDC dimensions, weightMechanical Considerations Removing Piano JacksLiebert XDC piping connection sizes Piping locationsPlacing the Liebert XDC on a Floor Stand Liebert XDC water/glycol piping connection Sizes Detail aTOP View of Floor Stand Positioning the Liebert XDC with Floor Stand Dimensions and clearances for Liebert XDC on floor standHigh Voltage Connections Connecting High-Voltage CablesElectrical enclosure knockout locations for field wiring Contactors Liebert XDC heat rejection connection points Extra Low Voltage ConnectionsField Connections-All Units Field Connections-Optional for All UnitsField Connections-Air Cooled Units only Extra Low Voltage field connections points Supply, return pipe sizes for Liebert XD refrigerant loop European Union Fluorinated Greenhouse Gas RequirementsRecommended Pipe Size Liebert XDC Interconnection With Liebert XD Cooling ModulePiping Installation Method Piping Installation-R-134a Pumped CircuitPiping Mains Bypass Flow Controllers Bypass flow controllers for a Liebert XDC-based systemRequired Number Evacuation and Leak Check-R-134a Pumped Circuit InsulationLiebert XDP Liebert XDC System refrigerant charge for the supply and return mains Filling the Pumped Circuit-R-134aCalculating Refrigerant Charge-Example Calculating refrigerant charge-exampleWorksheet to calculate refrigerant charge Double discharge riser layout Install Double Discharge RisersPage Installation data-Lee-Temp, one-circuit, four-fan model See for details on piping connections Piping Schematic Recommended refrigerant line sizes, DX R-407c, OD copper General arrangement air cooled Liebert XDC Lee-Temp ControlRecommended refrigerant line sizes for DCSL616 For mounting instructions, refer to Figure Lee-Temp Control Materials Supplied Lee-Temp PipingIndoor water/glycol cooled module R-407C refrigerant charge Filling the Direct Expansion DX Circuit-R-407cIndoor unit refrigerant charge-R-407c Outdoor air condenser charge-R-407cInstallation Checklist Checklist for Liebert XDC Startup Liebert XDC pump light indicatorIndicator Lights Description Green Red Compressor oil types Refrigerant TypeCompressor Type 407c Liebert XDC system is now ready to be turned on User interface keypad functions Feature OverviewMicroprocessor Control DisplayMain Menu Feature OverviewViewing or Changing Settings ControlsHI AIR Temp Setpoint functions, default values and allowable rangesSetpoints MIN Temp SPTime Active AlarmsAlarm History StatusPump Start TD Setup OperationRestart DegreesDipswch Pump OFF TDLead Pump Lead TandemSetup Password Setpt PasswordCalibrate Sensors Alarm EnableAlarm Time Delay COM Alarm EnableCustom Alarms Custom Text DiagnosticsAlarm Descriptions and Solutions Alarm DescriptionsRed and Green Lamp Indicators Enable / Disable Alarms Alarm Time DelaysView Active Alarms System Shutdown Causes View Alarm HistoryLiebert XDC troubleshooting TroubleshootingToo warm Maintenance Fluorinated Greenhouse Gas RequirementsAir Cooled Condenser Shell and Tube Condensers Testing the Water Regulating Valve FunctionGlycol Solution Maintenance Water/Glycol Floor Stand CondenserLiebert XDC specifications SpecificationsPerformance Data Performance DataHeat Rejection Equipment Piping Connections204 Page That Ne tIti Ti n