Liebert XDC user manual Filling the Pumped Circuit-R-134a

Page 26

Piping and Filling with Refrigerant: R-134a and R-407c Circuits

2.5Filling the Pumped Circuit—R-134a

1.Connect a charging manifold to the service port of the receiver outlet valve.

2.Purge the hoses.

3.Calculate the amount of R-134a refrigerant needed to charge the system, using the values in Tables 6, 7, 8 and 9; for assistance, refer to 2.5.1 - Calculating Refrigerant Charge— Example. The section includes a worksheet to calculate system refrigerant charge requirements.

4.Weigh in the calculated charge.

5.After adding the calculated charge, allow the system to sit 15 to 30 minutes to reach equilibrium. Observe the refrigerant level through the sight glasses of the receiver. The level should be above the second sight glass at a minimum when the Liebert XDC is off.

6.If the refrigerant level is improper, the charge must be adjusted.

If the level is too high or too low, recalculate the required charge and reduce or increase the amount as needed to reach the proper level.

NOTE

All lengths in Tables 7, 8 and 9 are actual pipe lengths, not equivalent pipe lengths.

NOTE

System refrigerant volume calculations derived from Tables 6, 7, 8 and 9 are based on a fully loaded system. Additional charge may be required for lightly loaded systems.

Table 6 System R-134a charge for a Liebert XDC with any model Liebert XDH/Liebert XDO/Liebert XDV/Liebert XDCF

Refrigerant Charge,

Per Liebert XD Unit

(Excludes Connector Lines

lb (kg)

to and from Liebert XD Cooling Module)

157 lb. (65.7kg)

Liebert XDC

 

 

3.55 lb. (0.66kg)

Liebert XDO

 

 

2.32 lb. (1.05kg)

Liebert XDV

 

 

5.32 lb. (2.41kg)

Liebert XDH

 

 

1.41 lb. (0.64kg)

Liebert XDCF

 

 

Table 7 System refrigerant charge for the supply and return mains

Refrigerant Charge,

 

lb/foot (kg/m)

Supply/Return Main Length and Diameter

0.45 (0.67)

Main supply actual length per 1-1/8" OD copper tubing

 

 

0.68 (1.01)

Main supply actual length per 1-3/8" OD copper tubing

 

 

0.28 (0.42)

Main return actual length per 2-1/8" OD copper tubing

 

 

0.43 (0.64)

Main return actual length per 2-5/8" OD copper tubing

 

 

Table 8 R-134a refrigerant charge for hard-piped connector lines to and from any model Liebert XDH/Liebert XDO/Liebert XDV/Liebert XDCF

Refrigerant Charge,

 

lb/foot (kg/m)

Hard-Piped Connector Length and Diameter

 

 

0.08 (0.12)

1/2" OD Liebert XDO/Liebert XDH/Liebert XDV/Liebert XDCF supply connector actual length

 

 

0.13 (0.19)

5/8" OD copper tubing Liebert XDV/Liebert XDCF supply connector actual length

 

 

0.26 (0.39)

7/8" OD Liebert XDO/Liebert XDH supply connector actual length

 

 

0.02 (0.03)

5/8" OD copper tubing Liebert XDV/Liebert XDCF return connector actual length

 

 

0.04 (0.06)

7/8" OD copper tubing Liebert XDV/Liebert XDCF return connector actual length

 

 

0.04 (0.06)

7/8" OD copper tubing Liebert XDH/Liebert XDO return connector actual length

 

 

0.07 (0.1)

1-1/8" OD copper tubing Liebert XDH/Liebert XDO return connector actual length

 

 

20

Image 26
Contents Liebert XDC Example XDC160AA General Safety GuidelinesVoltage-phase-frequency Density system = 380/415-3ph-50Hz Table of Contents Alarm Descriptions and Solutions SpecificationsFigures Tables Equipment Handling General Product InformationEquipment Inspection Product DescriptionHandling With Skid Removal of SkidRemove tie-down brackets Removing Piano Jacks Liebert XDC dimensions, weightMechanical Considerations Positioning the Liebert XDCPiping locations Liebert XDC piping connection sizesPlacing the Liebert XDC on a Floor Stand Detail a Liebert XDC water/glycol piping connection SizesTOP View of Floor Stand Dimensions and clearances for Liebert XDC on floor stand Positioning the Liebert XDC with Floor StandConnecting High-Voltage Cables High Voltage ConnectionsElectrical enclosure knockout locations for field wiring Contactors Extra Low Voltage Connections Liebert XDC heat rejection connection pointsField Connections-Air Cooled Units only Field Connections-All UnitsField Connections-Optional for All Units Extra Low Voltage field connections points Liebert XDC Interconnection With Liebert XD Cooling Module European Union Fluorinated Greenhouse Gas RequirementsRecommended Pipe Size Supply, return pipe sizes for Liebert XD refrigerant loopPiping Mains Piping Installation MethodPiping Installation-R-134a Pumped Circuit Required Number Bypass Flow ControllersBypass flow controllers for a Liebert XDC-based system Liebert XDP Liebert XDC Evacuation and Leak Check-R-134a Pumped CircuitInsulation Filling the Pumped Circuit-R-134a System refrigerant charge for the supply and return mainsWorksheet to calculate refrigerant charge Calculating Refrigerant Charge-ExampleCalculating refrigerant charge-example Install Double Discharge Risers Double discharge riser layoutPage Installation data-Lee-Temp, one-circuit, four-fan model See for details on piping connections Piping Schematic General arrangement air cooled Liebert XDC Lee-Temp Control Recommended refrigerant line sizes, DX R-407c, OD copperRecommended refrigerant line sizes for DCSL616 For mounting instructions, refer to Figure Lee-Temp Piping Lee-Temp Control Materials SuppliedOutdoor air condenser charge-R-407c Filling the Direct Expansion DX Circuit-R-407cIndoor unit refrigerant charge-R-407c Indoor water/glycol cooled module R-407C refrigerant chargeInstallation Checklist Indicator Lights Description Green Red Checklist for Liebert XDC StartupLiebert XDC pump light indicator Compressor Type 407c Compressor oil typesRefrigerant Type Liebert XDC system is now ready to be turned on Display Feature OverviewMicroprocessor Control User interface keypad functionsControls Feature OverviewViewing or Changing Settings Main MenuMIN Temp SP Setpoint functions, default values and allowable rangesSetpoints HI AIR TempStatus Active AlarmsAlarm History TimeDegrees Setup OperationRestart Pump Start TDLead Tandem Pump OFF TDLead Pump DipswchSetpt Password Setup PasswordAlarm Enable Calibrate SensorsCustom Alarms Alarm Time DelayCOM Alarm Enable Diagnostics Custom TextAlarm Descriptions Alarm Descriptions and SolutionsRed and Green Lamp Indicators View Active Alarms Enable / Disable AlarmsAlarm Time Delays View Alarm History System Shutdown CausesTroubleshooting Liebert XDC troubleshootingToo warm Air Cooled Condenser MaintenanceFluorinated Greenhouse Gas Requirements Water/Glycol Floor Stand Condenser Testing the Water Regulating Valve FunctionGlycol Solution Maintenance Shell and Tube CondensersSpecifications Liebert XDC specificationsPiping Connections Performance DataHeat Rejection Equipment Performance Data204 Page Ti n Ne tIti That