Liebert GXT2-6000 RT208 user manual Maintenance, Internal Battery Replacement Procedures

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Maintenance

12.0MAINTENANCE

The UPStation GXT2-6000RT208 requires very little maintenance. The batteries are valve-regulated, non-spillable, flame retardant, lead acid and should be kept charged to obtain their design life. The UPS continuously charges the batteries when connected to the utility supply.

When storing the UPS for any length of time, it is essential to plug the UPS in for at least 24 hours every four to six months to ensure full recharge of the batteries. Failure to recharge the batteries peri- odically will permanently degrade battery capacity.

The UPStation GXT2-6000RT208 is designed to allow the user to safely replace the internal batteries. Read the safety cautions before proceeding. Contact your local dealer or Liebert representative to obtain the appropriate replacement battery kit part number and pricing.

12.1Battery Replacement

! CAUTION

A battery can present a risk of electrical shock and high short circuit Current. The following precautions should be observed before replacing the batteries:

Remove rings, watches and other metal objects.

Use a Phillips (crosshead) screwdriver with insulated grips.

Do not lay tools or other metal objects on top of the batteries.

If the battery replacement kit is damaged in any way or shows signs of leakage, contact your local dealer or Liebert representative immediately.

Do not dispose of batteries in a fire. The batteries may explode.

12.1.1Internal Battery Replacement Procedures

1.Gently remove the front plastic bezels cover from the UPS by pulling forward.

2.Loosen the two captive screws on the front battery door. Lay the battery door aside for reassembly.

3.Grasp the battery pack assembly and pull it out of the front of the UPS. Be prepared to support the weight of the battery as it is withdrawn.

4.Unpack the new battery assembly taking care not to destroy the packing. Compare new and old battery assemblies to make sure they are the same. If so, proceed with Step 6; otherwise STOP and contact your local dealer, Liebert representative or the Liebert Worldwide Support Group.

5.Line up and slide in the new replacement battery pack.

6.Reattach the front battery door, tightening the two captive screws finger tight.

7.Reattach the front plastic bezels to the UPS.

UPS

Battery

Liebert

Battery Cover

!

!

!

Battery Cover

Captive Screws

Front Bezels

NOTE

These are hot-swappable replacement batteries. However, caution should be exercised because during this procedure the load is unprotected from disturbances and power outages.

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Contents Power Availability GXT2-6000RT208Page Table of Contents Configuration Program Controls and IndicatorsMaintenance TroubleshootingSpecifications Modes of OperationFigures Important Safety Instructions Page Glossary of Symbols Introduction and System Description Rectifier/Power Factor Correction PFC Circuit Battery ChargerInverter System DescriptionDC to DC Converter BatteryDynamic Bypass Main Frame and Electronics Internal Battery PackMajor Components Removable Power Distribution Box PD-001Top bezels Tower use Battery cover grille GEC connector Mounting hardware Rack mount HandlesConfiguration Disk Ferrite Beads WHAT’S IncludedInstall the Main Cabinet Installation and ConfigurationTower UPS Installation Attach Bezels to TopQuantity Installing the Adjustable Rack-Mount Kit-Sold SeparatelyReturn flanges Retaining Latches Front Innermembers members M4 nuts Rack Depth M4 nutsExternal Battery Cabinet Installation Connect Input/Output Power Replacing a power distribution boxDistribution Box Electrical Connections Slide cover over connec- tors Loosen screws to move cover4 PD-001 Power Distribution Box PD-HDWR and PD-HDWR-MBS Terminal Block ConnectionsElectrical requirements-PD-HDWR and PD-HDWR-MBS Electrical requirements-PD-001Install the Internal Battery Pack Install the Grounding Electrode ConductorGround Electrode System or Protective Earth System Initial Startup and Electrical Checks Initial Startup and Electrical Checks Configuration Program GXT2-6000RT208 Configuration Program FeaturesWhat You Will Need Configuration Program-Installation Establishing Communication Link with the UPS Configuration Program-Operation Read/Confirm UPS Configuration SettingsChanging UPS Settings Exit Without Changing UPS SettingsUPS Tab Output VoltageAuto Restart N Reverse Detection 120V UPS Models OnlyOptions Tab Frequency SelectionOptions Tab Used With Earlier GXT 2U Models Battery Tab Low Battery Time WarningAuto Battery Test Time Battery Cabinets NumberAbout Tab ON/Alarm Silence/Battery Test Button Controls and IndicatorsOFF/Bypass Button Horizontal overlay for rack mountingBattery Level Indicators 5 Green Fault Indicator RedBypass Indicator Amber UPS on Indicator GreenNormal Mode Operation Battery Mode OperationBattery Recharge Operation Modes of OperationCommunications Interface Port Communications11.1.1 DB-9 Interface Port Communications Snmp Web Card Snmp AdapterPin 4 Remote Shutdown on Battery UPS Intelligent CommunicationsKey to Repo switch connections 1 VDC Sense Ground Remote Emergency Power OffRepo Connection Battery Replacement MaintenanceInternal Battery Replacement Procedures Battery Cover Captive Screws Front BezelsUPS Replacement Connector Connector cover Cover Electrical connectorsFault indicators TroubleshootingIndicator status Diagnosis/Audible alarm Troubleshooting guide Problem Cause Solution Alarm conditionsCondition Alarm Only phase angles of 120, 180 or 240 degrees ±10 Battery/External Cabinets Load% Minutes Battery run times6000VA Run Time Auto-Learning Battery Run Times Specifications UPS specificationsBattery specifications Power distribution box specificationsSee Battery run times Model NumberExternal battery cabinet specifications Product Warranty RegistrationUsed w/ UPS Model GXT2-6000RT208 Dimensions in mm Specifications Page Technical Support/Service Company Behind the ProductsLocations Asia 23F, Allied Kajima Bldg