Liebert NX UPS System user manual Safety, Hazardous battery voltage present behind covers

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Battery Installation

2.2Safety

Special care should be taken when working with the batteries associated with the Liebert NX UPS system. When all the cells are connected together, the battery terminal voltage is potentially hazard- ous. The battery installation must be segregated from all but appropriately qualified maintenance personnel by locating the cells in a key-lockable cabinet or in a purpose-designed, dedicated battery room. When the batteries require maintenance, these precautions must be taken:

The rotary switch must be turned to Maint. position.

The input circuit breaker (CB1) must be opened.

The ANDERSON connector must be disconnected..

NOTE

The fuse on the battery EMI board (UHA241A2-10kkVA, UHK241A2-15/20kVA,

UHS242A2-30kVA) is 600VDC/30A, High Speed Fuse.

NOTE

Full safety instructions concerning the use and maintenance of UPS batteries are provided in the appropriate battery manufacturers manuals. The battery safety information contained in this section relates to key considerations that must be taken into account during the installation design process and might affect the design outcome depending on localised conditions.

! WARNING

Hazardous battery voltage present behind covers

No user-serviceable parts are located behind covers that require a tool for their removal. Only qualified service personnel are authorised to remove such covers.

When using internal batteries in 10 to 30kVA units, the batteries are always connected through power fuses to the UPS and to the segregated terminal bars available for connection to an external battery.

Isolate any internal battery connections before attempting to access the segregated terminal bars available for connection to an external battery.

The following general battery safety precautions and warnings should be observed at all times:

A battery can present risk of electric shock or burn from high- short-circuit currents.

The full nominal string voltage, when the battery blocks are interconnected, is 480VDC, which is hazardous

Only qualified personnel should install or service batteries.

Eye protection should be worn to prevent injury from electrical arcs.

Remove rings, watches, necklaces, bracelets and all other metal objects.

Use only tools with insulated handles.

Wear rubber gloves and a rubber apron when handling batteries.

If a battery leaks electrolyte or is otherwise damaged, it should be placed in a container resistant to sulfuric acid and disposed of in accordance with local regulations.

If electrolyte comes into contact with the skin the affected area should be washed immedi- ately with plenty of clean water.

Batteries must always be disposed of according to local environmental laws.

When replacing batteries, use the same number and type that were originally fitted.

Disconnect charging source before connecting or disconnecting battery terminals.

Determine whether the battery is inadvertently grounded. If it is inadvertently grounded, remove the source of the ground. Contact with any part of a grounded battery can result in electrical shock.

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Contents Liebert NX UPS Page Table of Contents UPS MULTI-MODULEINSTALLATION Dual Bus SystemTechnical Specifications Operating ProceduresOPTIONS-FORASSEMBLY Inside the UPS Cabinet Operator Control Panel and DisplayFigures Tables Aust/NZ Feature Set for Region InputOutput Options Model IdentificationSafety Precautions Conformity and StandardsUser-Serviceable Parts Battery Voltage Exceeds 400VDCIntroduction Preliminary ChecksUPS Room External Battery RoomLocation Storage2 10 to 30kVA UPS PositioningSystem Cabinets Moving the CabinetsExternal Protective Devices UPS Output External BatteryEarth Leakage RCD Distance from floor to connection point on the equipment Power CablesMaximum steady state AC and DC currents Cable Termination Common Input ConnectionsOutput System Connections Monitor Board Features Control Cables and CommunicationDry Contacts X3 Ancillary Control and AlarmsMaintenance Bypass Cabinet Interface Input Dry ContactsExternal Circuit-Breaker Interface Jumper connection for BCB interface+12V J13 J21 Output Dry ContactsOutput dry contact relays J28X7 External Battery Temperature Detector Interface Emergency Power Off InputX5 Auxiliary DC Power Output X6 Analog Input InterfaceBattery Start Button External Bypass Switch InterlockBattery Start Facility Serial Ports RS232-1 and RS232-2Battery Installation Safety Hazardous battery voltage present behind coversBattery Cabinet Cable W2 is packed with the temperature sensor Battery Temperature Sensor OptionalMoving the Battery Cabinets Name W2 L=5m Name W1 L=30mBattery cabinet bottom cable entry location General Arrangement DrawingsBottom cable entry Battery cabinet internal layout Item # Item Name Battery Power CablesConnection Principles Battery Room Design Battery ControlConnecting the Battery Fitting the BatteriesX24 GeneralX23 X24 Monitor Board X21Distribution Cabinet Cabinet InstallationParalleled UPS Modules Power Cables External Protective DevicesHot-Standby UPS Modules Control Cables Intermodule ControlInput Distribution Upstream Dual Bus System Parallel Board X2-2 X1-1 Parallel System Control WiresExtended Dual Bus Synchronization Option DBS Interface Box Parallel Board DBS Cable X2-2 X1-1 Parallel SystemInstallation Drawings General arrangement-10-30kVA UPS module External Battery Input Output Main Input Bypass Input NXe 10-30kVA Top View Internal battery layout and connecting-GP12120 F2 12AH/12V Internal battery layout Split-Bypass Input Static Transfer Switch Battery Temperature CompensationSocket Outlet Redundant Control Power Supply BoardMulti Module UPS-1+N Modes of Operation ECO Mode Single UPS Only Bypass ModeMaintenance Mode Manual Bypass Parallel Redundancy Mode System ExpansionNormal Function Battery Management-Set During CommissioningBattery Protection settings by commissioning engineer UPS operating modes Power SwitchesRotary switch configurations UPS Startup Start-Up ProcedureIndicator State Verify Switching Between Operation Modes Switching the UPS from Normal to Maintenance Bypass Powering Down the UPSPowering Down the UPS and Maintaining Power to Load Emergency Shutdown With EPO Auto RestartChanging the Current Date and Time Command PasswordLanguage Selection Isolating One Module in a Multi-Module System Inserting One Module into a Multi-Module System LED Function StatusButton Function UPS control and display panel componentsComponent # Function Mimic Power Flow Audible Alarm BuzzerMenu key Icons and their meaning Direct Access Push Buttons KeysLCD Monitor and Menu keys When configured, input transformer voltages are Load System Battery RecordsLanguage Settings Command Version Displayed on the front LCD. When not activated,Descriptions of UPS menus and data window items Detailed Description of Menu ItemsUPS system window Menu Type Item Type ExplanationNumber to be dialed to send an alarm notification UPS messages Message Description / Suggested Action if anyBypass voltage exceeds the limit UPS is confirmed to overload and the overload times out UPS messages Prompt windows, meanings Dynamic Energy Flow Chart and UPS Help ScreenPrompt Pop-Up Windows Prompt MeaningDefault Screen Saver Default screenTerminal Name Definition Battery Ground Fault DetectionProtection Fan120 Redundant Fan for Power ModuleFan120 AC FanOC Web Card SNMP/HTTP Network Interface Card OC Web Card data summary windowMultiport-4 Card Relay Card pin configurationRelay Card Relay card jumpersPin Description SiteNet MultiPort4 Intellislot pin assignmentAssignment Remote Alarm Monitor OC485 Web Card Modbus, Jbus, IGM NetDust filter replacement Dust Filter for 10-30kVACompliance with European, international standards Environmental characteristicsConformity and Standards Overall efficiency, heat losses and air exchangeMechanical characteristics Rectifier AC input mainsInverter output to critical load Bypass mains input Technical Specifications Technical Specifications Page Ti n Ne tIti That