Liebert NX UPS System user manual Power Cables, Maximum steady state AC and DC currents

Page 16

Single Module UPS Installation

1.6Power Cables

The cable design must comply with the voltages and currents provided in this section, follow local wir- ing practices and take into consideration the environmental conditions (temperature and physical support media).

For cable entry terminal, refer to Figure 22.

! WARNING

Before starting the UPS, ensure that you are aware of the location and operation of the external isolators that connect the ups input/bypass supply to the mains distribution panel.

Check that these supplies are electrically isolated and post any necessary warning signs to prevent their inadvertent operation.

! WARNING

Failure to follow adequate earthing procedures may result in electromagnetic interference or in hazards involving electric shock and fire.

Table 1

Maximum steady state AC and DC currents

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal Current, Amps

 

 

 

Busbar Stud Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input Mains Current 1,2

Output Current2

 

Input/Output/

 

 

 

 

With Full Battery

 

 

 

 

 

 

Recharge

 

at Full Load

 

Bypass

 

 

 

 

 

 

3ph + N

 

 

3ph + N

 

 

Cables

External

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UPS

 

 

 

 

 

 

 

 

 

Battery at

 

Hole

battery

 

Torque

Rating

 

 

 

 

 

 

 

 

 

End of

 

Dia.

Cables

 

Load

(kVA)

380V

 

400V

 

415V

380V

400V

 

415V

Discharge

Bolt

(mm)

(Bolts)

 

(Nm)

10

22

 

21

 

20

15

14

 

13

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

33

 

32

 

31

22

21

 

20

33

M6

6

M6

 

5

 

 

 

 

 

 

 

 

 

 

 

 

20

44

 

43

 

42

30

29

 

28

44

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

63

 

62

 

61

45

44

 

42

66

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.Input mains current listed for common rectifier and bypass AC input. For split input the rectifier current is 94% of the currents listed.

2.Non-linear loads (switch mode power supplies) affect the design of the output and bypass neutral cables. The current circulating in the neutral cable may exceed the nominal phase current. A typical value is 1.5 In.

3.Protective earth cable: Connect each cabinet to the main ground system must follow the most direct route possible.

The earth conductor shall be sized in accordance with the AC supply fault rating, cable lengths and type of protection. Typical cross sectional areas are 2.5mm2 (10kVA), 6mm2 (15kVA), 10mm2 (20kVA), 16mm2 (30kVA), as per AS / IEC 60950-1

4.When sizing battery cables, a maximum volt drop of 4 VDC is permissible at the current ratings given in Table 1. The load equipment is generally connected to a distribution board containing individually protected busbars rather than connected directly to the UPS output. The output cables from paralleled units to the parallel distribution bus should be of same length so as to optimise the sharing of current. Do not form coils, so as to minimise the formation of electromagnetic interference.

5.For terminal location – refer to 4.0 - Installation Drawings)

Table 2 Distance from floor to connection point on the equipment

 

Minimum Distance

UPS

mm (in.)

 

 

Rectifier A.C. Input supply

284 (11-1/5)

 

 

Bypass A.C. Input supply

284 (11-1/5)

 

 

UPS Output A.C.

369 (14-1/2)

 

 

Battery Power

369 (14-1/2)

 

 

Auxiliary cables: Monitor board (U2)

1104 (43-1/2)

 

 

8

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Contents Liebert NX UPS Page Table of Contents UPS MULTI-MODULEINSTALLATION Dual Bus SystemOperating Procedures OPTIONS-FORASSEMBLY Inside the UPS CabinetTechnical Specifications Operator Control Panel and DisplayFigures Tables Feature Set for Region Input OutputAust/NZ Options Model IdentificationSafety Precautions Conformity and StandardsUser-Serviceable Parts Battery Voltage Exceeds 400VDCIntroduction Preliminary ChecksExternal Battery Room LocationUPS Room StoragePositioning System Cabinets2 10 to 30kVA UPS Moving the CabinetsExternal Protective Devices Earth Leakage RCD External BatteryUPS Output Maximum steady state AC and DC currents Power CablesDistance from floor to connection point on the equipment Cable Termination Common Input ConnectionsOutput System Connections Monitor Board Features Control Cables and CommunicationX3 Ancillary Control and Alarms Maintenance Bypass Cabinet InterfaceDry Contacts Input Dry ContactsExternal Circuit-Breaker Interface Jumper connection for BCB interfaceOutput Dry Contacts Output dry contact relays+12V J13 J21 J28Emergency Power Off Input X5 Auxiliary DC Power OutputX7 External Battery Temperature Detector Interface X6 Analog Input InterfaceExternal Bypass Switch Interlock Battery Start FacilityBattery Start Button Serial Ports RS232-1 and RS232-2Battery Installation Safety Hazardous battery voltage present behind coversBattery Cabinet Battery Temperature Sensor Optional Moving the Battery CabinetsCable W2 is packed with the temperature sensor Name W2 L=5m Name W1 L=30mBattery cabinet bottom cable entry location General Arrangement DrawingsBottom cable entry Battery cabinet internal layout Connection Principles Battery Power CablesItem # Item Name Battery Control Connecting the BatteryBattery Room Design Fitting the BatteriesGeneral X23 X24 Monitor BoardX24 X21Paralleled UPS Modules Cabinet InstallationDistribution Cabinet Power Cables External Protective DevicesHot-Standby UPS Modules Control Cables Intermodule ControlInput Distribution Upstream Dual Bus System Control Wires Extended Dual Bus Synchronization Option DBS Interface BoxParallel Board X2-2 X1-1 Parallel System Parallel Board DBS Cable X2-2 X1-1 Parallel SystemInstallation Drawings General arrangement-10-30kVA UPS module External Battery Input Output Main Input Bypass Input NXe 10-30kVA Top View Internal battery layout and connecting-GP12120 F2 12AH/12V Internal battery layout Split-Bypass Input Static Transfer Switch Battery Temperature CompensationMulti Module UPS-1+N Redundant Control Power Supply BoardSocket Outlet Modes of Operation Bypass Mode Maintenance Mode Manual BypassECO Mode Single UPS Only Parallel Redundancy Mode System ExpansionBattery Protection settings by commissioning engineer Battery Management-Set During CommissioningNormal Function Rotary switch configurations Power SwitchesUPS operating modes Indicator State Start-Up ProcedureUPS Startup Verify Switching Between Operation Modes Switching the UPS from Normal to Maintenance Bypass Powering Down the UPSPowering Down the UPS and Maintaining Power to Load Emergency Shutdown With EPO Auto RestartLanguage Selection Command PasswordChanging the Current Date and Time Isolating One Module in a Multi-Module System Inserting One Module into a Multi-Module System LED Function StatusComponent # Function UPS control and display panel componentsButton Function Mimic Power Flow Audible Alarm BuzzerLCD Monitor and Menu keys Direct Access Push Buttons KeysMenu key Icons and their meaning Load System Battery Records Language Settings Command VersionWhen configured, input transformer voltages are Displayed on the front LCD. When not activated,Detailed Description of Menu Items UPS system windowDescriptions of UPS menus and data window items Menu Type Item Type ExplanationNumber to be dialed to send an alarm notification UPS messages Message Description / Suggested Action if anyBypass voltage exceeds the limit UPS is confirmed to overload and the overload times out UPS messages Dynamic Energy Flow Chart and UPS Help Screen Prompt Pop-Up WindowsPrompt windows, meanings Prompt MeaningDefault Screen Saver Default screenProtection Battery Ground Fault DetectionTerminal Name Definition Redundant Fan for Power Module Fan120Fan120 AC FanOC Web Card SNMP/HTTP Network Interface Card OC Web Card data summary windowRelay Card pin configuration Relay CardMultiport-4 Card Relay card jumpersAssignment SiteNet MultiPort4 Intellislot pin assignmentPin Description Remote Alarm Monitor OC485 Web Card Modbus, Jbus, IGM NetDust filter replacement Dust Filter for 10-30kVAEnvironmental characteristics Conformity and StandardsCompliance with European, international standards Overall efficiency, heat losses and air exchangeMechanical characteristics Rectifier AC input mainsInverter output to critical load Bypass mains input Technical Specifications Technical Specifications Page Ne t ItiTi n That