Liebert GXT2-6000RTL630 user manual Table of Contents

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TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GLOSSARY OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.0 SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters. . . . . . . . . . . . . . . . . . . . 5

2.2 Rectifier/Power Factor Correction (PFC) Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4 Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.5 DC-to-DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.6 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.7 Dynamic Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.0 MAJOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

3.1 Main Frame and Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.2 Internal Battery Packs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 Removable Power Distribution Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.0 WHATS INCLUDED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 5.0 INSTALLATION AND CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.1 Install the Main Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.1.1 Tower UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.1.2 Rack-Mount UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.1.3 Installing the Adjustable Rack-MountKit—Sold Separately . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2 Install the Internal Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5.3 Connect the Internal Batteries Using the External Connector . . . . . . . . . . . . . . . . . . . . . . . 15

5.3.1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.4 Connect Input/Output Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.4.1 Attach Power Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5.4.2 Distribution Box Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.5 External Battery Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.0 INITIAL START-UP AND ELECTRICAL CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 7.0 CONFIGURATION PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

7.1 GXT2-6000RTL630 Configuration Program Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7.1.1 What You Will Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

8.0 CONTROLS AND INDICATORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

8.1 ON/Alarm Silence/Manual Battery Test Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 8.2 Standby/Manual Bypass Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 8.3 Load Level Indicators (4 Green, 1 Amber) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 8.4 Battery Level Indicators (5 Green) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 8.5 Fault Indicator LED (Red) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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Contents Liebert GXT2-6000RTL630 Page Table of Contents Operating Instructions MaintenanceTroubleshooting SpecificationsElectromagnetic Compatibility Important Safety InstructionsPage Glossary of Symbols Introduction System Description Rectifier/Power Factor Correction PFC CircuitBattery Charger InverterBattery DC-to-DC ConverterDynamic Bypass Major Components Top Trim 2 pieces tower use only Status IndicatorsLower Bezel Battery Access Door Upper Main Frame and ElectronicsRelay Card Slot Internal Battery PacksBattery Disconnect External Battery Connector Fans UPS Output Circuit Breaker DB-9 Communication PortConnections Removable Power Distribution BoxBypass To UPS Switch ManualWHAT’S Included Configuration Disk DB-9 port coverAttach Bezels to Top Install the Main CabinetInstallation and Configuration Tower UPS InstallationReturn flanges Retaining Latches Front Innermembers members Rack-Mount UPS InstallationInstalling the Adjustable Rack-Mount Kit-Sold Separately QuantityScrews Apply grease inside Push it into the rack Install the Internal BatteriesUPS or CabinetRemove these screws to release connector Connect the Internal Batteries Using the External ConnectorConnect Input/Output Power Battery Door Captive ScrewsAttach Power Distribution Box Front of PD-L630 power distribution boxLoosen these three Distribution Box Electrical Connections UPSExternal Battery Cabinet Installation Initial START-UP and Electrical Checks GXT2-6000RTL630 Configuration Program Features Configuration ProgramWhat You Will Need Standby/Manual Bypass Button ON/Alarm Silence/Manual Battery Test ButtonControls and Indicators All indicators illuminated for illustration onlyBypass Indicator LED Amber Load Level Indicators 4 Green, 1 AmberBattery Level Indicators 5 Green Fault Indicator LED RedBattery Recharge Mode Normal Mode OperationBattery Mode Operation Bypass Mode OperationDB-9 pin assignment Pin 4 Remote Shutdown on BatteryCommunications Interface Port CommunicationsLiebert’s Ocwebcard DB9 RS232 port covered UPS Intelligent CommunicationsRepo switch connection diagram Remote Emergency Power OffMaintenance Internal BatteryRetaining screw Retaining bracket Internal Battery ReplacementBattery Door Captive Screws 3U Battery Access Door Battery ConnectorsBox to AC Power ConnectionsDisconnect CaptiveReconnect Troubleshooting Indicator meaningsLED status Diagnosis/Audible alarm UPS Troubleshooting guideAlarm conditions Troubleshooting guide cont’dBattery run times Auto-Learning Battery Run Times UPS specifications SpecificationsOutput distribution specifications Internal battery specificationsExternal battery cabinet specifications Battery ParametersModel Number Page That Ne tIti Ti n