Monarch 9835TM Appendix D Model 928 Stacker, Specifications, Functional Description, Installation

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APPENDIX D MODEL 928 STACKER

The 928 Stacker only works with a 9835 printer with a 926 Knife attached.

SPECIFICATIONS

Height:

14.4 inches (366 mm)

Base Width:

25.6 inches (650 mm)

Tag Bed:

29.6 inches (752 mm)

Depth:

7.9 inches (201 mm)

Weight:

18 pounds (8.2 kg)

Shipping Weight:

30 pounds (13.6 kg)

Power:

115 VAC, 60 Hz,

 

100 VAC, 50/60 Hz,

 

230 VAC, 50 Hz

Capacity:

Up to 1,500 tags with tag

thickness of 0.010 inches (.25 mm) thick

Operating Limits:

Thermal Transfer:

 

40 to 95 degrees F

 

(4 to 35 degrees C)

 

Direct:

 

 

40 to 104 degrees F

 

(4 to 40 degrees C)

Storage Limits:

15 to 120 degrees F

 

(-9 to 49 degrees C)

Relative Humidity:

 

 

(Operating and

5 to 90 percent non Storage):

 

condensing

 

Speed:

Up to 6.0 inches

 

(152 mm)

 

Minimum Stackable Tag Sizes:

 

 

Width

Length

Printed widthwise:

1.63 inches

1.2 inches

 

(41 mm)

(30 mm)

Printed Lengthwise: 1.2 inches

1.57 inches

 

(30 mm)

(40 mm)

Header Length:

3.66 inches (93 mm)

NOTE: Supply roll must be wound printed side in.

FUNCTIONAL DESCRIPTION

The 928 Stacker consists of the following modules:

Upper Transport Assembly

Upper Drive Shaft Assembly

Lower Transport Assembly

Stepper Motor

D C Motor

Stacker Full/Jam Sensors

Power Supply

Control Board

The Model 928 Stacker is attached to a 9835 Printer which has the Model 926 Knife Assembly installed. The printer and knife attaches to tabs on the stacker mounting plate.

A wiring harness carries electronic signals and 12 Vdc from the knife to the stacker. Additional electrical power required by the stacker is provided by an on- board power supply. The power supply converts 115 VAC to 24 Vdc for the DC motor.

The Control Board contains the necessary circurity to provide control of the motors and sensors, and has a daughter board to provide power to the stepper motor.

The DC motor drives the Lower Transport Assembly through a series of pulleys and gears. The Lower Transport Assembly and Upper Transport Assembly move cut tags from the knife to the stacker belt.

A stepper motor drives the stacker belt. As the stacker belt revolves, the accumulating tags move with the belt toward the end of the stacker tray. Belt movement is automatically stopped when the tags reach the end of the stacker tray and the Stacker full sensor sends a stop signal to the printer. Belt movement can also be stopped by turning the printer off.

The purpose of the Stacker Full Sensor is to detect when the stacker tray has been filled with tags and to signal the Stacker Control Board to stop operations.

INSTALLATION

1.Unpack stacker from shipping carton. Retain carton.

July 1998

TC9830SM Rev. B 7/98 Confidential

59

Image 66
Contents Monarch 9820/ 9830 Printers Table of Contents Tests and Adjustments TroubleshootingDiagnostics TC9830SM Rev. B 7/98 ConfidentialSupply Sensing Systems Service ProceduresUsing Flash TC9830SM Rev. B 7/98 Confidential IiiAppendix C Connector Locations Appendix D Model 928 Stacker Appendix a Printer ERROR/STATUS CodesAppendix B Connectors and Cables Appendix E 926 Knife AssemblyList Of Tables Figure B CN 6 Transformer Output Power Safety Summary TC9830SM Rev. B 7/98 Confidential ViiViii TC9830SM Rev. B 7/98 Confidential Printer Options Printer FeaturesPrinter Specifications July TC9830SM Rev. B 7/98 ConfidentialStock Specifications Version 5.2 orTC9830SM Rev. B 7/98 Confidential July Setting DIP Switches Unpacking the PrinterDocumentation Fuse Replacement Connecting to a HostExterior Rear SW2 and SW3 DIP Switch Settings Upper DIP SwitchesLower DIP Switches Functional Description Overview of ModulesControl Board Assembly Power Transformer AssemblyFunctional Description Printer Control Power ConversionMemory Operator Control PanelPrint Assembly Feed Assembly Supply Holder Assembly Control Panel AssemblyPrinthead Locking Evaluation of a 616 Error DOT Shifting Failed TroubleshootingAnalyzing Failure During Power UP Evaluation of a 704 Error OUT of SupplyEvaluation of a 765 Error Printhead Failure Evaluation of a 754 Error OUT of RibbonEvaluation of a 755 Error Printhead Open Evaluation of the Control Board AssyGeneral Troubleshooting Suggestions Problem Suggested ActionSendfile Diagnostics POWER-UP SELF-TESTTest Label Level Data Dump Mode Service DiagnosticsAccessing Diagnostic Modes DiagnosticsSerial Loop Back Test Diagnostics Test ModePerforming a Virgin Printer Reset Parallel Port TestDiagnostics Tests and Adjustments Service TestsContinuity Tests Print Contrast Adjustment Platen Motor Gear AdjustmentRibbon Tension Adjustment Checking Supply Quality Eccentric And Locking ScrewTC9830SM Rev. B 7/98 Confidential July General Safety Tips Service ProceduresMaintenance Overview Cover Housing RemovalBridge Rectifier Removal Power Transformer AssemblyTransformer Removal AC Inlet RemovalControl Board Assy. Removal Upper Supply Guide Removal Ribbon Spool Assembly RemovalRibbon Roller Assembly Removal Printhead Module RemovalPrint Assembly Removal Latch Fascia RemovalPlaten Module Removal Bi-Cell Sensor Removal Platen Module ReplacementBi-Cell Sensor Replacement Lower Supply Guide RemovalSupply Holder Platen MotorPeel Module TC9830SM Rev. B 7/98 Confidential July Using Flash Flash Downloading ProceduresUsing Flash Supply DEFLECTOR/BI- Cell Emitter IR LED Supply Sensing SystemsSupply DETECTION/TRACKING System Version 5.2 or greaterLower Supply GUIDE/BI- Cell Sensor Supply FeedingSupply Sensing Mechanical Adjustments Bi-Cell Sensor AdjustmentBi-Cell Sensor Adjustment Replacing a SensorTo set/adjust the aperture center sensor Sensor Setup with Version 5.2 or GreaterPower UP Sensor Recognition To set/adjust the die cut edge sensorPerforming a Sensor Display Test DescriptionReading AN Error Label Code DescriptionPrinter Error/Status Codes Printer Error/Status Codes TC9830SM Rev. B 7/98 Confidential July Communication Failures 410 CodeMachine Faults 700 Data Formatting Failures 571Code Description Hard Printer Faults 900 Flash Faults 930Appendix B Connectors and Cables Printhead Assembly July TC9830SM Rev. B 7/98 ConfidentialFigure B- 3. CN Platen Stepper Motor Figure B- 6. CN 6 Transformer Output Power Board Ground Daughter Board Connectors Figure B- 10. CNTC9830SM Rev. B 7/98 Confidential July Appendix C Connector Locations Figure C- 1. Control Board Assy. Mother BoardFigure C-2. Control Board Assy. Daugher Board Appendix D Model 928 Stacker SpecificationsInstallation Functional DescriptionError Messages TroubleshootingCables and Connectors Knife Connector Pin Signal Control Board CN1 PinPower Supply Connector J1 Signal Power Switch SW1 Connector J2 Pin Signal/Pin Control Board Connector CN2 PinControl Board CN3 Pin Full Sensor S1 Pin Jam Sensor S2 Pin Maintenance Procedures Connector J1 Pin ColorLubrication Replacing Transport Assembly Replace RollersReplace Stepper Motor Replace Power SupplyReplace DC Motor Replace Stacker SensorsTAG CUT Dimensions Appendix E 926 Knife AssemblyKnife Specifications Evaluation of ErrorConnector Voltage Connector Pin VoltageModel 926 Knife Blade Assembly Replacement Drive Board ReplacementMotor Replacement Connectors and Cables TC9830SM Rev. B 7/98 Confidential July

9835TM, 9820TM, 9830TM specifications

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