Monarch 9830TM, 9835TM, 9820TM manual Connector Voltage, Connector Pin Voltage

Page 73

9820/9830/9835 Service Manual

Model 926 Knife

3.Check Blade Assembly alignment and ensure assembly mounting screws are tight.

4.Verify supply type; cutter only cuts tags. Labels should not be cut.

5.Check to ensure tags being used do not exceed 0.010 inch (0.25 mm) thickness.

VOLTAGE TESTS

Before replacing the Drive Board, check for the static voltages shown in Table E-1 to determine if the board has failed. If all voltages are correct, troubleshoot the 9835 printer control board. See Chapter 3.

1.If 25Vdc is not detected at J3 pin 1, the printer is not providing power to the knife drive board. Troubleshoot the printer.

2.If 25Vdc is detected at J3, pin 1, but not at both pins of J1 and J2, replace Knife Drive Board.

3.If 25Vdc is detected at J1 but not at J2, replace solenoid.

4.If 25Vdc is at J2 but not J1, replace knife drive motor.

Table E- 1. Knife Drive Board Voltages.

Connector

Voltage

 

 

J1

25v on both pins

J2

25v on both pins

J3

25v on pin 1 only

J5

 

 

Connector Pin

 

 

Voltage

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

2

 

 

5v

 

3

 

 

5v

 

4

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

6

 

 

5v

 

7

 

 

5v

 

8

 

 

5v

 

9

 

 

 

 

 

 

 

 

 

 

LUBRICATION

 

 

To prevent excessive wear, the knife should be lubricated every 100,000 cuts. (Approximately, every 10 rolls of 1.2” supply.) A Knife Lubrication Kit (Part Number 118782) is available.

NOTE: Lubricate with multi-purpose grease using a long cotton swab. Do not over lubricate. Do not get grease on knife blade or performance could be affected.

1. Turn printer off.

NOTE: The knife unit has two cam surfaces that should lubricated with multi-purpose grease.

2.Using a long cotton swab, lubricate the knife cams.

3.Turn printer on and test for correct

operation.

Cam

Cam hidden from view

Figure E-1. Knife Lubrication Points.

MAINTENANCE OVERVIEW

This section describes removal and replacement procedures for the knife assembly. See Figure E-2 for printer-to-knife connector locations. See Figure E-3 to identify parts and assist in performance of maintenance procedures. Figure E-4 shows the location of connectors on the drive board.

GENERAL SAFETY TIPS

Observe these general safety precautions before servicing the knife. Additional Warnings and Cautions appear in this document as they apply to specific procedures.

Knife Assembly

Connectors

9835 Printer

Figure E-2. Location of Connectors.

66

TC9830SM Rev. B 7/98 Confidential

July 1998

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Contents Monarch 9820/ 9830 Printers Table of Contents Diagnostics TroubleshootingTests and Adjustments TC9830SM Rev. B 7/98 ConfidentialUsing Flash Service ProceduresSupply Sensing Systems TC9830SM Rev. B 7/98 Confidential IiiAppendix B Connectors and Cables Appendix a Printer ERROR/STATUS CodesAppendix C Connector Locations Appendix D Model 928 Stacker Appendix E 926 Knife AssemblyList Of Tables Figure B CN 6 Transformer Output Power TC9830SM Rev. B 7/98 Confidential Vii Safety SummaryViii TC9830SM Rev. B 7/98 Confidential Printer Specifications Printer FeaturesPrinter Options July TC9830SM Rev. B 7/98 ConfidentialVersion 5.2 or Stock SpecificationsTC9830SM Rev. B 7/98 Confidential July Unpacking the Printer Setting DIP SwitchesDocumentation Connecting to a Host Fuse ReplacementUpper DIP Switches Exterior Rear SW2 and SW3 DIP Switch SettingsLower DIP Switches Overview of Modules Functional DescriptionPower Transformer Assembly Control Board AssemblyFunctional Description Memory Power ConversionPrinter Control Operator Control PanelPrint Assembly Feed Assembly Control Panel Assembly Supply Holder AssemblyPrinthead Locking Analyzing Failure During Power UP TroubleshootingEvaluation of a 616 Error DOT Shifting Failed Evaluation of a 704 Error OUT of SupplyEvaluation of a 755 Error Printhead Open Evaluation of a 754 Error OUT of RibbonEvaluation of a 765 Error Printhead Failure Evaluation of the Control Board AssyProblem Suggested Action General Troubleshooting SuggestionsSendfile POWER-UP SELF-TEST DiagnosticsTest Label Level Accessing Diagnostic Modes Service DiagnosticsData Dump Mode DiagnosticsPerforming a Virgin Printer Reset Diagnostics Test ModeSerial Loop Back Test Parallel Port TestDiagnostics Service Tests Tests and AdjustmentsContinuity Tests Platen Motor Gear Adjustment Print Contrast AdjustmentRibbon Tension Adjustment Eccentric And Locking Screw Checking Supply QualityTC9830SM Rev. B 7/98 Confidential July Maintenance Overview Service ProceduresGeneral Safety Tips Cover Housing RemovalTransformer Removal Power Transformer AssemblyBridge Rectifier Removal AC Inlet RemovalControl Board Assy. Removal Ribbon Roller Assembly Removal Ribbon Spool Assembly RemovalUpper Supply Guide Removal Printhead Module RemovalLatch Fascia Removal Print Assembly RemovalPlaten Module Removal Bi-Cell Sensor Replacement Platen Module ReplacementBi-Cell Sensor Removal Lower Supply Guide RemovalPlaten Motor Supply HolderPeel Module TC9830SM Rev. B 7/98 Confidential July Flash Downloading Procedures Using FlashUsing Flash Supply DETECTION/TRACKING System Supply Sensing SystemsSupply DEFLECTOR/BI- Cell Emitter IR LED Version 5.2 or greaterSupply Feeding Lower Supply GUIDE/BI- Cell SensorSupply Sensing Bi-Cell Sensor Adjustment Mechanical AdjustmentsReplacing a Sensor Bi-Cell Sensor AdjustmentPower UP Sensor Recognition Sensor Setup with Version 5.2 or GreaterTo set/adjust the aperture center sensor To set/adjust the die cut edge sensorDescription Performing a Sensor Display TestCode Description Reading AN Error LabelPrinter Error/Status Codes Printer Error/Status Codes TC9830SM Rev. B 7/98 Confidential July Code Communication Failures 410Data Formatting Failures 571 Machine Faults 700Code Description Flash Faults 930 Hard Printer Faults 900Printhead Assembly July TC9830SM Rev. B 7/98 Confidential Appendix B Connectors and CablesFigure B- 3. CN Platen Stepper Motor Figure B- 6. CN 6 Transformer Output Power Board Ground Figure B- 10. CN Daughter Board ConnectorsTC9830SM Rev. B 7/98 Confidential July Figure C- 1. Control Board Assy. Mother Board Appendix C Connector LocationsFigure C-2. Control Board Assy. Daugher Board Installation SpecificationsAppendix D Model 928 Stacker Functional DescriptionCables and Connectors TroubleshootingError Messages Knife Connector Pin Signal Control Board CN1 PinConnector J2 Pin Signal/Pin Control Board Connector CN2 Pin Power Supply Connector J1 Signal Power Switch SW1Control Board CN3 Pin Full Sensor S1 Pin Jam Sensor S2 Pin Connector J1 Pin Color Maintenance ProceduresLubrication Replace Rollers Replacing Transport AssemblyReplace DC Motor Replace Power SupplyReplace Stepper Motor Replace Stacker SensorsKnife Specifications Appendix E 926 Knife AssemblyTAG CUT Dimensions Evaluation of ErrorConnector Pin Voltage Connector VoltageModel 926 Knife Drive Board Replacement Blade Assembly ReplacementMotor Replacement Connectors and Cables TC9830SM Rev. B 7/98 Confidential July

9835TM, 9820TM, 9830TM specifications

Monarch 9830TM, 9820TM, and 9835TM are part of a robust family of printers designed to meet the evolving demands of modern businesses. These printers are renowned for their efficiency, quality, and versatility in handling various print tasks.

The Monarch 9830TM is particularly notable for its high-speed printing capabilities. It can deliver up to 600 dpi resolution, ensuring that images and text are sharp and vibrant. The printer is equipped with a user-friendly interface that supports seamless operation, making it accessible for users with varying technical expertise. Its compact design allows for easy integration into existing workflows, maximizing office space efficiency.

The Monarch 9820TM places a strong emphasis on durability. This model is built to withstand the rigors of heavy use, with a robust construction that ensures reliability over time. It features advanced thermal printing technology that not only enhances print quality but also reduces maintenance needs and operational costs. The 9820TM is particularly well-suited for environments that demand high-volume printing, such as retail and logistics.

On the other hand, the Monarch 9835TM introduces wireless connectivity capabilities, enabling mobile printing solutions. This model supports both Bluetooth and Wi-Fi connections, facilitating seamless communication with various devices. With the 9835TM, users can print directly from smartphones, tablets, or laptops, adding a layer of convenience that aligns with today’s mobile-centric work culture.

All three models utilize robust security features to protect sensitive data during printing tasks. They implement encryption protocols and access controls, ensuring that only authorized personnel can initiate print jobs. This focus on security is essential for businesses that deal with confidential information.

The Monarch series is also designed with energy efficiency in mind. These printers comply with eco-friendly standards, reducing power consumption without compromising performance. This commitment to sustainability makes them an appealing choice for organizations looking to lower their carbon footprint.

In conclusion, the Monarch 9830TM, 9820TM, and 9835TM stand out in the market for their combination of speed, durability, wireless capabilities, and security features. These printers cater to diverse business needs, from high-volume printing to mobile connectivity, ensuring they remain a reliable choice for professionals looking to enhance productivity.
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