Monarch 9830TM, 9835TM, 9820TM manual Replace Rollers, Replacing Transport Assembly

Page 70

Model 928 Stacker

9820/9830/9835 Service Manual

Rear Frame

Full Sensor

 

Front Frame

Rear Cover

Electronics

Cover

Jam Sensor

Back Cover

Stacker-to-Knife Cable

Side Cover

 

Figure D- 3. Model 928 Stacker Assembly.

1.Unplug stacker power and stacker-to-knife cable.

2.Remove side, rear, and back covers as necessary to access rollers being replaced.

3.From front main frame side, remove E-ring holding the shaft containing the rollers being replaced.

4.Withdraw the shaft from the rear frame side.

5.Remove rollers from the shaft while withdrawing the shaft from the frame.

6.Reassemble in reverse order.

If replacing serrated rollers, make sure teeth face up (toward end of stacker bed).

Replacing Transport Assembly

1.Disconnect the power.

2.Remove the upper transport lockshaft or (BAIL) and set aside.

REPLACE ROLLERS

3.

Remove transport covers (118480 / 118479 /

 

 

 

 

 

 

 

118532).

 

E Clips

 

4.

Remove aluminum support plate (110590) to

 

 

 

acess the lower drive shaft pulley and spur gear.

 

 

 

 

 

5.

Loosen the set screws from the lower drive shaft

 

 

 

pulley (110594) and spur gear (098330).

 

 

 

6.

Remove aluminum pulley (098367) to allow lower

 

 

 

exit drive shaft’s spur gear clearance for removal.

 

 

7.

Remove the pulley and spur gear.

 

 

 

8.

Remove the lower drive shaft pulley (110594) and

 

 

 

white spur gear (098330).

 

 

 

9.

Remove the remaining four white spur gears

 

 

 

 

(098330).

 

 

 

10.

Remove the four black idler gears (098373) and

 

 

 

 

keep the attaching screws and nylon washers.

 

Figure D- 4. Lower Transport Rollers.

11.

Remove the E-Ring from the gear train side of the

 

rear main frame (118475) on the upper exit drive

 

 

 

 

 

 

shaft (098320).

 

 

 

12.

Pull out the old drive shaft from the front main

 

 

 

 

frame (118476, operator side of 928).

 

 

 

13.

Turn the 928 upside down and remove the front

 

 

 

 

mounting plate (118467) to allow access to the

 

 

 

 

front main frame (118476) mounting screws.

 

 

 

14.

Remove the two front main frame screws.

 

 

 

15.

Turn the stacker upright and remove all of the E-

 

 

 

rings and screws holding the front main frame

 

 

 

 

(118476) attaching assemblies.

 

 

 

16.

Disconnect the spring from the tamper plate to

 

Figure D- 5. Upper Transport Rollers.

 

allow the front main frame (118476) to be

 

 

 

 

 

 

 

July 1998

TC9830SM Rev. B 7/98 Confidential

63

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Page 69 Page 71
Contents Monarch 9820/ 9830 Printers Table of Contents Tests and Adjustments TroubleshootingDiagnostics TC9830SM Rev. B 7/98 ConfidentialSupply Sensing Systems Service ProceduresUsing Flash TC9830SM Rev. B 7/98 Confidential IiiAppendix C Connector Locations Appendix D Model 928 Stacker Appendix a Printer ERROR/STATUS CodesAppendix B Connectors and Cables Appendix E 926 Knife AssemblyList Of Tables Figure B CN 6 Transformer Output Power Safety Summary TC9830SM Rev. B 7/98 Confidential ViiViii TC9830SM Rev. B 7/98 Confidential Printer Options Printer FeaturesPrinter Specifications July TC9830SM Rev. B 7/98 ConfidentialVersion 5.2 or Stock SpecificationsTC9830SM Rev. B 7/98 Confidential July Unpacking the Printer Setting DIP SwitchesDocumentation Fuse Replacement Connecting to a HostExterior Rear SW2 and SW3 DIP Switch Settings Upper DIP SwitchesLower DIP Switches Functional Description Overview of ModulesPower Transformer Assembly Control Board AssemblyFunctional Description Printer Control Power ConversionMemory Operator Control PanelPrint Assembly Feed Assembly Control Panel Assembly Supply Holder AssemblyPrinthead Locking Evaluation of a 616 Error DOT Shifting Failed TroubleshootingAnalyzing Failure During Power UP Evaluation of a 704 Error OUT of SupplyEvaluation of a 765 Error Printhead Failure Evaluation of a 754 Error OUT of RibbonEvaluation of a 755 Error Printhead Open Evaluation of the Control Board AssyGeneral Troubleshooting Suggestions Problem Suggested ActionSendfile POWER-UP SELF-TEST DiagnosticsTest Label Level Data Dump Mode Service DiagnosticsAccessing Diagnostic Modes DiagnosticsSerial Loop Back Test Diagnostics Test ModePerforming a Virgin Printer Reset Parallel Port TestDiagnostics Service Tests Tests and AdjustmentsContinuity Tests Platen Motor Gear Adjustment Print Contrast AdjustmentRibbon Tension Adjustment Checking Supply Quality Eccentric And Locking ScrewTC9830SM Rev. B 7/98 Confidential July General Safety Tips Service ProceduresMaintenance Overview Cover Housing RemovalBridge Rectifier Removal Power Transformer AssemblyTransformer Removal AC Inlet RemovalControl Board Assy. Removal Upper Supply Guide Removal Ribbon Spool Assembly RemovalRibbon Roller Assembly Removal Printhead Module RemovalLatch Fascia Removal Print Assembly RemovalPlaten Module Removal Bi-Cell Sensor Removal Platen Module ReplacementBi-Cell Sensor Replacement Lower Supply Guide RemovalPlaten Motor Supply HolderPeel Module TC9830SM Rev. B 7/98 Confidential July Using Flash Flash Downloading ProceduresUsing Flash Supply DEFLECTOR/BI- Cell Emitter IR LED Supply Sensing SystemsSupply DETECTION/TRACKING System Version 5.2 or greaterSupply Feeding Lower Supply GUIDE/BI- Cell SensorSupply Sensing Mechanical Adjustments Bi-Cell Sensor AdjustmentBi-Cell Sensor Adjustment Replacing a SensorTo set/adjust the aperture center sensor Sensor Setup with Version 5.2 or GreaterPower UP Sensor Recognition To set/adjust the die cut edge sensorPerforming a Sensor Display Test DescriptionReading AN Error Label Code DescriptionPrinter Error/Status Codes Printer Error/Status Codes TC9830SM Rev. B 7/98 Confidential July Communication Failures 410 CodeMachine Faults 700 Data Formatting Failures 571Code Description Hard Printer Faults 900 Flash Faults 930Appendix B Connectors and Cables Printhead Assembly July TC9830SM Rev. B 7/98 ConfidentialFigure B- 3. CN Platen Stepper Motor Figure B- 6. CN 6 Transformer Output Power Board Ground Daughter Board Connectors Figure B- 10. CNTC9830SM Rev. B 7/98 Confidential July Appendix C Connector Locations Figure C- 1. Control Board Assy. Mother BoardFigure C-2. Control Board Assy. Daugher Board Appendix D Model 928 Stacker SpecificationsInstallation Functional DescriptionError Messages TroubleshootingCables and Connectors Knife Connector Pin Signal Control Board CN1 PinConnector J2 Pin Signal/Pin Control Board Connector CN2 Pin Power Supply Connector J1 Signal Power Switch SW1Control Board CN3 Pin Full Sensor S1 Pin Jam Sensor S2 Pin Connector J1 Pin Color Maintenance ProceduresLubrication Replacing Transport Assembly Replace RollersReplace Stepper Motor Replace Power SupplyReplace DC Motor Replace Stacker SensorsTAG CUT Dimensions Appendix E 926 Knife AssemblyKnife Specifications Evaluation of ErrorConnector Voltage Connector Pin VoltageModel 926 Knife Drive Board Replacement Blade Assembly ReplacementMotor Replacement Connectors and Cables TC9830SM Rev. B 7/98 Confidential July

9835TM, 9820TM, 9830TM specifications

Monarch 9830TM, 9820TM, and 9835TM are part of a robust family of printers designed to meet the evolving demands of modern businesses. These printers are renowned for their efficiency, quality, and versatility in handling various print tasks.

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In conclusion, the Monarch 9830TM, 9820TM, and 9835TM stand out in the market for their combination of speed, durability, wireless capabilities, and security features. These printers cater to diverse business needs, from high-volume printing to mobile connectivity, ensuring they remain a reliable choice for professionals looking to enhance productivity.
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