Avery 204, 206, 256 manual Please note, Product description

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CONTENTS

ALS 20x 256

GB

1 Please note

1.1 General notes

1.1.1 Validity and binding effect of this manual . . . . 1

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Technical status . . . . . . . . . . . . . . . . . . . . . . . . . 1 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.2 Illustrations and descriptions. . . . . . . . . . . . . . 2

Signs and symbols . . . . . . . . . . . . . . . . . . . . . . . 2 Dangers and risk notes . . . . . . . . . . . . . . . . . . . . 2 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Button symbols . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Supplementary information . . . . . . . . . . . . . . . . . 2

1.2 Safety instructions

1.2.1 Information and qualifications . . . . . . . . . . . . . 3

Follow the instructions. . . . . . . . . . . . . . . . . . . . . 3 Keep the product information at hand . . . . . . . . . 3 Ensure the required qualifications are met . . . . . 3

1.2.2 Operational safety of the unit . . . . . . . . . . . . . 4

Proper usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Protection against injuries by electrical current . . 4 Protection against injuries by mechanical action. 5 Protection against injuries by chemicals . . . . . . . 5

1.2.3 Before beginning production . . . . . . . . . . . . . . 6

Due diligence of the operating company and the service technician . . . . . . . . . . . . . . . . . . . . . . . . 6 Due diligence of the user. . . . . . . . . . . . . . . . . . . 6

1.2.4 Safety notes on the unit . . . . . . . . . . . . . . . . . 7

2 Product description

2.1 Overview

2.1.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.1.2 Control panel. . . . . . . . . . . . . . . . . . . . . . . . . 10

Operating LED. . . . . . . . . . . . . . . . . . . . . . . . . . 10 Error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 LCD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.1.3 Connection arrangement . . . . . . . . . . . . . . . 11

Connections on the back of the device . . . . . . . 11 Sensor connections. . . . . . . . . . . . . . . . . . . . . . 12

2.1.4 Mode of operation . . . . . . . . . . . . . . . . . . . . . 13 2.1.5 Technical specifications . . . . . . . . . . . . . . . . 14

Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . 14 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

i

Label sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Internal Interfaces . . . . . . . . . . . . . . . . . . . . . . .15 Status messages, test functions,

product profiles . . . . . . . . . . . . . . . . . . . . . . . . .15 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Environmental conditions . . . . . . . . . . . . . . . . .16 Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Certificates. . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

2.1.6 Design models . . . . . . . . . . . . . . . . . . . . . . . 17

Right-handed version . . . . . . . . . . . . . . . . . . . .17 Left-handed version. . . . . . . . . . . . . . . . . . . . . .17

2.2 Options

External control panel . . . . . . . . . . . . . . . . . . . .18 Fixed dispensing edge. . . . . . . . . . . . . . . . . . . .18 Swivelling dispensing edge . . . . . . . . . . . . . . . .18 Spring-loaded dispensing edge . . . . . . . . . . . . .18 Pneumatic dispensing edge . . . . . . . . . . . . . . .19 V-shape dispensing edge . . . . . . . . . . . . . . . . .19 Adjustable dispensing edge holder . . . . . . . . . .19 Outer Diameter control sensor . . . . . . . . . . . . .20 Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Applicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Applicator interface . . . . . . . . . . . . . . . . . . . . . .20 Dust/Splash guard . . . . . . . . . . . . . . . . . . . . . . .20

2.3 Operating modes

2.3.1 Dispensing mode . . . . . . . . . . . . . . . . . . . . . 21

Stopping /Continuing the dispensing mode . . . .21 Changing the counter reading . . . . . . . . . . . . . .21 Starting the unit in configuration mode . . . . . . .21 Counting labels backwards . . . . . . . . . . . . . . . .21 Online settings. . . . . . . . . . . . . . . . . . . . . . . . . .22

2.3.2 Configuration mode . . . . . . . . . . . . . . . . . . . 23

Function of the double-arrow button . . . . . . . . .23 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

2.4 Function descriptions

2.4.1 Function overview . . . . . . . . . . . . . . . . . . . . 25 2.4.2 Notes on function descriptions . . . . . . . . . . . 27 2.4.3 LABEL SETUP menu . . . . . . . . . . . . . . . . . . 27 2.4.4 MACHINE SETUP menu . . . . . . . . . . . . . . . 27 2.4.5 SERVICE DATA menu. . . . . . . . . . . . . . . . . 28

> MODULE FW VERS. submenu . . . . . . . . . . .28 > OPERATIONAL DATA submenu . . . . . . . . . .28 >POWER SUPPLY DATA submenu . . . . . . . . .28

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Contents 204/206 256 Page Product description Please noteOperational failures Before operationAfter operation OperationValidity and binding effect of this manual General NotesParameters Signs and symbolsButton symbols Illustrations and descriptionsKeep the product information at hand Safety InstructionsInformation and qualifications Follow the instructionsOperational safety of the unit Proper usageProtection against injuries by electrical current Protection against injuries by chemicals Protection against injuries by mechanical actionDue diligence of the user Before beginning productionPinch point Safety notes on the unitComponents OverviewALS 20x LCD display Error LEDControl panel Operating LEDConnections on the back of the device Connection arrangementLabel Label H Sensor connectionsMode of operation Labels Technical specificationsCharacteristics Power supplyStatus messages, test functions, product profiles ElectronicsInterfaces Internal InterfacesCertificates DimensionsEnvironmental conditions IntegrationDesign models Right-handed versionLeft-handed version Swivelling dispensing edge OptionsExternal control panel Fixed dispensing edgeAdjustable dispensing edge holder Pneumatic dispensing edgeShape dispensing edge Applicator interface Outer Diameter control sensorPrinter ApplicatorOperating Modes Dispensing modeDispensing speed Online settingsConfiguration mode Function of the double-arrow buttonMenus German FunctionsFunction overview Function DescriptionsSERVICE/DIAGNOS Service Data Machine Setup menu Label Setup menuService Data menu Electrical Connections Power supply connectionChecking the power supply setting Connecting the power cableSwitch setting Permissible mains voltage C D Connecting sensorsPrerequisites ALSRemoving glue residue Inserting Label MaterialInserting a label roll Removing spent backing paperThreading guide Threading the label rollThreading the label roll at the dispensing edge Fastening the label roll to the rewinder Threading the label roll onto the drive rollerMechanical Settings Adjusting the unwinder’s core diameterPositioning the pressure roller Positioning the label sensor Dispensing with a product sensor START-UP and ShutdownTurning on the unit Starting label dispensingStopping the dispensing process Label stop position Configuration and MonitoringFunction menu settings Label pitchDispensing speed Configuring speed adaptionLabel position on the product 256Material end Monitoring functionsMaterial tear Missing labelsStoring a product profile Using Product ProfilesWhat are product profiles? Loading a product profileDeleting a product profile Call the Machine Setup Del. prod.profil functionMaintenance and Cleaning Active fuse Mains voltage Switch settingReplacing fuses Cleaning agents Regular maintenance Removing paper debrisRenewal of the dust filter liner ALS Status Status text Cause Error MessagesReporting errors List of error messagesALS 20x Set to Dhcp Interface Para EU Declaration of Conformity Avery Dennison Deutschland GmbH
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