American Power Conversion MX28B2400, MX28B4800 manual DC Power Output Over-Current Protection

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Figure 3.5-1 DC System Grounding

Figure 3.5-2 Box Frame Ground

3.6. DC Power Output Over-Current Protection

There are several different options for DC output power distribution. Distribution provides a convenient method of connecting the load cables as well as over-current protection.

DC Plug-in Circuit Breakers

A standard 48-position plug-in circuit breaker tier provides -48V distribution. Various circuit breaker sizes from 1 to 100 amps are available, with 60-100 amp breakers requiring two positions and a circuit breaker adapter kit. Each rectifier bay has two 24-position breaker tiers. Each breaker tier is connected at its center to the -48V DC bus, and each side of the tier has a total current capacity of 300A. Each breaker tier has a total current capacity of 600A. Each rectifier bay has a total current capacity of 1200A. It is therefore necessary to balance the load on the rectifier bay to avoid overloading any section of the output bus. Also when planning the output installation, take into consideration the configuration of the plant and the number of rectifiers installed.

Any combination of up to 48 single (1-50 Amp) or up to 24 double (60-100 Amp) breakers may be installed. If all rectifier bays are installed with snap-in breakers, up to 192 single or 96 double breakers may be installed. In the main bay a pair of ribbon cables routed directly to the controller backplane handles alarming. In the expansion bays, each 24-breaker tier is alarmed as a group of breakers. A two-pin connector on each tier connects to the Circuit Breaker expansion board in each bay. Circuit breaker alarms can be monitored by attaching the other end of the alarm wire to the gray Wago connector on the Circuit Breaker / LVD Expansion board. Since the normally open contacts are monitored, any tripped breaker will give an alarm. Install the alarm wire in the Wago connector on the expansion board. Jumper the pins behind

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Contents VDC Power Systems Table of Contents Commissioning and Preventive Maintenance APC Worldwide Customer Support Limited Product Warranty Revision Date Description Revision HistoryGeneral Precautions Safety FirstIntroduction How to Use This ManualGeneral Information 1 MX28B-1200 -48 VDC Power Plant Rectifier Bay 2 MX28B Block Diagram Room / Location InstallationMechanical Installation Unpacking EquipmentMounting Power Bus Connections2 MX28B-1200-2400 has a maximum 5 Circuit Breaker / LVD Expansion Board Circuit Breaker/LVD Ribbon Cable ConnectionsFuse Alarm Ribbon Cable Connections AC Power ConnectionsVentilation 1 AC Input Wiring Planning the Battery Installation Battery Connections1 Battery Cable Connection Locations Connecting the Battery CablesDC System Grounding 2 Battery Probe ConnectionDC Plug-in Circuit Breakers DC Power Output Over-Current ProtectionBreaker Part Number Rating 2 Plug-in Circuit Breakers 4 Bolt-in Circuit Breakers DC Bolt-in Circuit Breakers5 Telecom Fuses Telecom FusesPlug-in Circuit Breaker Installation Installation of Circuit Breakers and Fuses2 Circuit Breaker Alarm Wiring Bolt-in Circuit Breaker InstallationGMT Fuse Installation Telecom Fuse InstallationCircuit Breaker Connections 60-100 Amps Load ConnectionsCable Size Considerations Circuit Breaker Connections 1 to 50 AmpsSmart Cable DB9 Connection Monitoring and Relay Output ConnectionsGMT Fuse Connections Front Panel DB9 ConnectionRelay Output Connections RJ45 Ethernet ConnectorNO-NC-C External Alarm Input ConnectionsRectifier Module Installation Pre-Commissioning Inspection Commissioning and Preventive MaintenanceElectrical Installation Battery Visual and Safety InspectionCommissioning AC Power UpInitial Set-up LVD Test DC Power UpBattery Power Up Rectifier TestOutput Relays Battery Temperature CompensationCircuit Breaker/ Fuse Test User InputsFinal Inspection Technical Description OperationRectifier Management System Current System ManagementSystem Output Capacity System Voltage ControlDC Distribution Battery ManagementSystem Status and Alarm Reporting Battery Charging and ProtectionBattery/Load Low Voltage Disconnect Controls and IndicatorsFront Panel User Interface Parameter Locations, Descriptions, and Default Values Status Alarms System Modules Batt PIN OEMSwitzer Alarm ItemNo Alarms AddressBatt HV Alm Batt HT AlmBatt HT Thr 70.0 CComp Hknee Cir Bkr 1 Alm m+Major Cir Bkr 72 Almm+Minor Fuse 1 AlmFuse 16 Alm Hw Batt C Almm+LVD Trip LVD ResetLVD Option 48.00Relay Major Out-Rly 1 Dly m+Sec Out-Rly 6 Dly m+Rect 1ofN Almm+ DisableRect 1 Desc MRF28H54Sys LT Thr Sys HV AlmSys HV Thr Sys LT Alm90025 TimeControl Unit Menu Structure SYS MS System Module SET-ALM Setup DAV e l C o n d L e v e l I r d L e v e l U r t h L e v e l SYS Sysin Modrec AM Info Modfuse LM Alias Fuse MOD Modlvd Modlvd LM Param Front Panel LED Indicators Alarm Outputs Output RelaysSection External Alarm Inputs Input Relays Physical Connections Command and Monitoring ProtocolRemote Monitoring DescriptionInspection Preventive MaintenanceSystem Visual and Safety Inspection EquipmentSystem Voltage Test TestRectifier Current Test Rectifier Current Share Test Rectifier Alarm TestSystem Temperature Test Battery Current TestBattery Preventive Maintenance Procedure Battery Temperature TestFinal Inspection 1MRF28H54BV50 Rectifiers SpecificationsAC Input 1MRF28H54BV RectifiersRectifiers VDCPower Shelf Control Unit Environmental MechanicalCompliance Worldwide APC Worldwide Customer SupportUS and Canada Toll FreeLimited Product Warranty