American Power Conversion MX28B4800 manual DC Power Up, Rectifier Test, LVD Test, Battery Power Up

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DC Power Up:

1.Verify with a voltmeter that the dc voltage is within 0.1 Vdc of the System Voltage. If the voltage is off adjust the R offset setting under the OEM menu. If the R Offset setting is more than +/- 1.00 Volt dc, contact APC for a replacement controller module.

2.Adjust battery float voltage to negative (-)49 Volts.

3.Verify System Low Voltage Alarm.

4.Adjust battery float voltage to negative (-)57 Volts.

5.Verify System High Voltage Alarm.

6.Restore the battery float voltage to negative (-) 54.00 Volts or desired voltage.

Rectifier Test:

1.To verify that all rectifiers are reporting correctly to the controller, navigate through the menu and verify that the status for every rectifier in the system is Rect (N) FF OFF.

2.Remove any rectifier and verify that you get a Minor alarm for rectifier 1 of n failure.

3.Remove a second rectifier and verify that you get a Major alarm for rectifier 2 of n failure.

LVD Test

1.Enable the LVD’s that are installed.

2.Set the LVD trip for each LVD to negative (-)56 Volts.

3.The LVD should have dropped out (opened). Verify visually or by monitoring the voltage at the battery connection. Also, the minor alarm should be on.

4.Set LVD Trip back to negative (-)42 Volts.

5.The LVD should have closed. Verify visually or by monitoring the voltage at the battery connection. The minor alarm should be off.

6.Ensure that the LVD parameters are set to desired value.

Battery Power Up

1.Monitor battery current and verify that it is +/- 0.1 Amps.

2.If the voltage is off adjust the S offset setting under the OEM menu.

3.Set battery maximum recharge setting by determining the entire battery string capacity and dividing by 10 hours. This setting will recharge the battery in 10 hours.

4.Enter this value in the Max Batt Rech screen.

5.Monitor the battery current while closing the battery disconnects or installing open battery links. Arcing can occur during this connection.

6.The voltage may drop if the maximum battery recharge current is exceeded.

7.The current should gradually decrease when the battery is nearing full charge.

MX28B1200/2400 MX28B1200/4800 –48 VDC User’s Manual

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Contents VDC Power Systems Table of Contents Commissioning and Preventive Maintenance APC Worldwide Customer Support Limited Product Warranty Revision History Revision Date DescriptionSafety First General PrecautionsIntroduction How to Use This ManualGeneral Information 1 MX28B-1200 -48 VDC Power Plant Rectifier Bay 2 MX28B Block Diagram Unpacking Equipment InstallationMechanical Installation Room / LocationPower Bus Connections Mounting2 MX28B-1200-2400 has a maximum Circuit Breaker/LVD Ribbon Cable Connections 5 Circuit Breaker / LVD Expansion BoardFuse Alarm Ribbon Cable Connections AC Power ConnectionsVentilation 1 AC Input Wiring Battery Connections Planning the Battery InstallationConnecting the Battery Cables 1 Battery Cable Connection Locations2 Battery Probe Connection DC System GroundingDC Power Output Over-Current Protection DC Plug-in Circuit BreakersBreaker Part Number Rating 2 Plug-in Circuit Breakers DC Bolt-in Circuit Breakers 4 Bolt-in Circuit BreakersTelecom Fuses 5 Telecom FusesInstallation of Circuit Breakers and Fuses Plug-in Circuit Breaker InstallationBolt-in Circuit Breaker Installation 2 Circuit Breaker Alarm WiringTelecom Fuse Installation GMT Fuse InstallationCircuit Breaker Connections 1 to 50 Amps Load ConnectionsCable Size Considerations Circuit Breaker Connections 60-100 AmpsFront Panel DB9 Connection Monitoring and Relay Output ConnectionsGMT Fuse Connections Smart Cable DB9 ConnectionRJ45 Ethernet Connector Relay Output ConnectionsExternal Alarm Input Connections NO-NC-CRectifier Module Installation Battery Visual and Safety Inspection Commissioning and Preventive MaintenanceElectrical Installation Pre-Commissioning InspectionCommissioning AC Power UpInitial Set-up Rectifier Test DC Power UpBattery Power Up LVD TestUser Inputs Battery Temperature CompensationCircuit Breaker/ Fuse Test Output RelaysFinal Inspection Technical Description OperationRectifier Management System Voltage Control System ManagementSystem Output Capacity System CurrentBattery Charging and Protection Battery ManagementSystem Status and Alarm Reporting DC DistributionBattery/Load Low Voltage Disconnect Controls and IndicatorsFront Panel User Interface Status Alarms System Modules Batt PIN OEM Parameter Locations, Descriptions, and Default ValuesAddress Alarm ItemNo Alarms Switzer70.0 C Batt HT AlmBatt HT Thr Batt HV AlmCir Bkr 72 Almm+ Cir Bkr 1 Alm m+Major Comp HkneeHw Batt C Almm+ Fuse 1 AlmFuse 16 Alm Minor48.00 LVD ResetLVD Option LVD TripOut-Rly 6 Dly m+ Out-Rly 1 Dly m+Sec Relay MajorMRF28H54 DisableRect 1 Desc Rect 1ofN Almm+Sys LT Alm Sys HV AlmSys HV Thr Sys LT ThrTime 90025SYS MS System Module SET-ALM Setup DA Control Unit Menu StructureV e l C o n d L e v e l I r d L e v e l U r t h L e v e l SYS Sysin Modrec AM Info Modfuse LM Alias Fuse MOD Modlvd Modlvd LM Param Front Panel LED Indicators Alarm Outputs Output RelaysSection External Alarm Inputs Input Relays Description Command and Monitoring ProtocolRemote Monitoring Physical ConnectionsEquipment Preventive MaintenanceSystem Visual and Safety Inspection InspectionSystem Voltage Test TestRectifier Current Test Battery Current Test Rectifier Alarm TestSystem Temperature Test Rectifier Current Share TestBattery Temperature Test Battery Preventive Maintenance ProcedureFinal Inspection 1MRF28H54BV Rectifiers SpecificationsAC Input 1MRF28H54BV50 RectifiersVDC RectifiersPower Shelf Control Unit Environmental MechanicalCompliance Toll Free APC Worldwide Customer SupportUS and Canada WorldwideLimited Product Warranty