American Power Conversion MX28B2400, MX28B4800 manual Battery Temperature Test

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Battery Temperature Test

If the battery teperature probe is used in this system, verify that the battery temperature is correct.

LVD Test

1.Verify that the Battery Float voltage is set to negative (-) 54.00 Volts via the control panel and verify the temperature compensation setting is at its default setting (disabled).

2.Enable the LVD’s that are installed.

Note: In single-bay systems, only LVD1 is used. In multi-bay systems LVD1 and LVD2 are used in parallel.

3.Ensure that the LVD parameters are set to proper value.

4.Install rectifiers and restore AC power.

5.Set the LVD Trip to –56.00 Volts.

6.The LVD should have dropped out (opened). Verify it by monitoring the voltage at the battery connection.

7.Verify that the LVD Open Alarm is registered on the controller and at the customer remote alarm panel.

8.Reset the LVD Trip to negative (-) 42Volts.

9.Verify that the LVD Open Alarm has been removed.

Battery Preventive Maintenance Procedure

The purpose of the preventive maintenance is to ensure that the battery is in good, working condition. The observations, measurements, and tests performed are designed to determine the “state of health” of the battery. It will also allow for the prediction of future performance and preempt possible failure.

1.Measure the float charge voltage.

a.At the power bay bus.

b.At the battery.

c.Reset voltage if necessary.

2.Measure the float current on each battery cable. If it is fluctuating, measure maximum and minimum.

3.Measure the AC ripple voltage at the battery.

4.Using an Alber Cellcorder, measure the float voltage of each cell or monoblock. Record the battery memory location allocated on the Cellcorder.

5.Using an Alber Cellcorder, perform a load test on each cell or monoblock and measure the internal cell resistance and inter-cell resistance of each cell or monoblock.

6.Measure and record the specific gravity of each cell using an individual hydrometer or Cellcorder attachment hydrometer (VLA only).

7.Ensure that the electrolyte level is adequate. Add approved water where necessary (VLA only).

8.Measure and record the temperature of the electrolyte of each cell (VLA only).

MX28B1200/2400 MX28B1200/4800 –48 VDC User’s Manual

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Contents VDC Power Systems Table of Contents Commissioning and Preventive Maintenance APC Worldwide Customer Support Limited Product Warranty Revision Date Description Revision HistoryGeneral Precautions Safety FirstHow to Use This Manual IntroductionGeneral Information 1 MX28B-1200 -48 VDC Power Plant Rectifier Bay 2 MX28B Block Diagram Room / Location InstallationMechanical Installation Unpacking EquipmentMounting Power Bus Connections2 MX28B-1200-2400 has a maximum 5 Circuit Breaker / LVD Expansion Board Circuit Breaker/LVD Ribbon Cable ConnectionsAC Power Connections Fuse Alarm Ribbon Cable ConnectionsVentilation 1 AC Input Wiring Planning the Battery Installation Battery Connections1 Battery Cable Connection Locations Connecting the Battery CablesDC System Grounding 2 Battery Probe ConnectionDC Plug-in Circuit Breakers DC Power Output Over-Current ProtectionBreaker Part Number Rating 2 Plug-in Circuit Breakers 4 Bolt-in Circuit Breakers DC Bolt-in Circuit Breakers5 Telecom Fuses Telecom FusesPlug-in Circuit Breaker Installation Installation of Circuit Breakers and Fuses2 Circuit Breaker Alarm Wiring Bolt-in Circuit Breaker InstallationGMT Fuse Installation Telecom Fuse InstallationCircuit Breaker Connections 60-100 Amps Load ConnectionsCable Size Considerations Circuit Breaker Connections 1 to 50 AmpsSmart Cable DB9 Connection Monitoring and Relay Output ConnectionsGMT Fuse Connections Front Panel DB9 ConnectionRelay Output Connections RJ45 Ethernet ConnectorNO-NC-C External Alarm Input ConnectionsRectifier Module Installation Pre-Commissioning Inspection Commissioning and Preventive MaintenanceElectrical Installation Battery Visual and Safety InspectionAC Power Up CommissioningInitial Set-up LVD Test DC Power UpBattery Power Up Rectifier TestOutput Relays Battery Temperature CompensationCircuit Breaker/ Fuse Test User InputsFinal Inspection Operation Technical DescriptionRectifier Management System Current System ManagementSystem Output Capacity System Voltage ControlDC Distribution Battery ManagementSystem Status and Alarm Reporting Battery Charging and ProtectionControls and Indicators Battery/Load Low Voltage DisconnectFront Panel User Interface Parameter Locations, Descriptions, and Default Values Status Alarms System Modules Batt PIN OEMSwitzer Alarm ItemNo Alarms AddressBatt HV Alm Batt HT AlmBatt HT Thr 70.0 CComp Hknee Cir Bkr 1 Alm m+Major Cir Bkr 72 Almm+Minor Fuse 1 AlmFuse 16 Alm Hw Batt C Almm+LVD Trip LVD ResetLVD Option 48.00Relay Major Out-Rly 1 Dly m+Sec Out-Rly 6 Dly m+Rect 1ofN Almm+ DisableRect 1 Desc MRF28H54Sys LT Thr Sys HV AlmSys HV Thr Sys LT Alm90025 TimeControl Unit Menu Structure SYS MS System Module SET-ALM Setup DAV e l C o n d L e v e l I r d L e v e l U r t h L e v e l SYS Sysin Modrec AM Info Modfuse LM Alias Fuse MOD Modlvd Modlvd LM Param Alarm Outputs Output Relays Front Panel LED IndicatorsSection External Alarm Inputs Input Relays Physical Connections Command and Monitoring ProtocolRemote Monitoring DescriptionInspection Preventive MaintenanceSystem Visual and Safety Inspection EquipmentTest System Voltage TestRectifier Current Test Rectifier Current Share Test Rectifier Alarm TestSystem Temperature Test Battery Current TestBattery Preventive Maintenance Procedure Battery Temperature TestFinal Inspection 1MRF28H54BV50 Rectifiers SpecificationsAC Input 1MRF28H54BV RectifiersRectifiers VDCPower Shelf Control Unit Mechanical EnvironmentalCompliance Worldwide APC Worldwide Customer SupportUS and Canada Toll FreeLimited Product Warranty