American Power Conversion MX28B2400, MX28B4800 manual Load Connections, Cable Size Considerations

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3.8. Load Connections

Cable Size Considerations

The DC load cable(s) should be sized sufficiently large to limit the voltage drop from the MX28B DC power plant to the loads per system design requirements. The cable(s) must also carry the full load current during battery operation. During battery operation the voltage will be lower, therefore the current will typically be higher. If assistance is required to determine the necessary cables for the application, contact your sales representative or APC.

Circuit Breaker Connections (1 to 50 Amps)

Connections for 1 to 50 amp DC loads require standard two-hole lugs with holes for #10 screws (810-0032) on 5/8” centers and are located directly beside the corresponding circuit breaker. See for details.

Circuit Breaker Connections (60-100 Amps)

Circuit breakers rated for 60 to 100 amp DC are twice as wide as the smaller breakers and therefore require two positions and a circuit breaker adapter kit. The adaptor connects the two output lug positions to one lug. Adaptors are available with studs for #10-32 nuts on 5/8” centers, ¼-20 nuts on ¾” centers, or ¼-20 nuts on 1” centers. The adaptor is installed directly beside the two positions the circuit breaker is mounted on, using #10 screws provided in the kit. The lugs (not included with the kit) fasten on to the adaptor’s studs using nuts and washers provided in the kit. See for details.

Return Connections (1-100 Amps)

The load returns connect to the return buses located to the outside of the breaker connection points as seen in Error! Reference source not found.. Each return bus provides 28 sets of threaded #10-32 holes on 5/8” centers, fourteen sets of threaded ¼-20 holes on 5/8” centers and fourteen sets of threaded ¼-20 holes on 1” centers for connection of two-hole lugs on load return wires.

MX28B1200/2400 MX28B1200/4800 –48 VDC User’s Manual

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Contents VDC Power Systems Table of Contents Commissioning and Preventive Maintenance APC Worldwide Customer Support Limited Product Warranty Revision Date Description Revision HistoryGeneral Precautions Safety FirstHow to Use This Manual IntroductionGeneral Information 1 MX28B-1200 -48 VDC Power Plant Rectifier Bay 2 MX28B Block Diagram Room / Location InstallationMechanical Installation Unpacking EquipmentMounting Power Bus Connections2 MX28B-1200-2400 has a maximum 5 Circuit Breaker / LVD Expansion Board Circuit Breaker/LVD Ribbon Cable ConnectionsAC Power Connections Fuse Alarm Ribbon Cable ConnectionsVentilation 1 AC Input Wiring Planning the Battery Installation Battery Connections1 Battery Cable Connection Locations Connecting the Battery CablesDC System Grounding 2 Battery Probe ConnectionDC Plug-in Circuit Breakers DC Power Output Over-Current ProtectionBreaker Part Number Rating 2 Plug-in Circuit Breakers 4 Bolt-in Circuit Breakers DC Bolt-in Circuit Breakers5 Telecom Fuses Telecom FusesPlug-in Circuit Breaker Installation Installation of Circuit Breakers and Fuses2 Circuit Breaker Alarm Wiring Bolt-in Circuit Breaker InstallationGMT Fuse Installation Telecom Fuse InstallationCircuit Breaker Connections 60-100 Amps Load ConnectionsCable Size Considerations Circuit Breaker Connections 1 to 50 AmpsSmart Cable DB9 Connection Monitoring and Relay Output ConnectionsGMT Fuse Connections Front Panel DB9 ConnectionRelay Output Connections RJ45 Ethernet ConnectorNO-NC-C External Alarm Input ConnectionsRectifier Module Installation Pre-Commissioning Inspection Commissioning and Preventive MaintenanceElectrical Installation Battery Visual and Safety InspectionAC Power Up CommissioningInitial Set-up LVD Test DC Power UpBattery Power Up Rectifier TestOutput Relays Battery Temperature CompensationCircuit Breaker/ Fuse Test User InputsFinal Inspection Operation Technical DescriptionRectifier Management System Current System ManagementSystem Output Capacity System Voltage ControlDC Distribution Battery ManagementSystem Status and Alarm Reporting Battery Charging and ProtectionControls and Indicators Battery/Load Low Voltage DisconnectFront Panel User Interface Parameter Locations, Descriptions, and Default Values Status Alarms System Modules Batt PIN OEMSwitzer Alarm ItemNo Alarms AddressBatt HV Alm Batt HT AlmBatt HT Thr 70.0 CComp Hknee Cir Bkr 1 Alm m+Major Cir Bkr 72 Almm+Minor Fuse 1 AlmFuse 16 Alm Hw Batt C Almm+LVD Trip LVD ResetLVD Option 48.00Relay Major Out-Rly 1 Dly m+Sec Out-Rly 6 Dly m+Rect 1ofN Almm+ DisableRect 1 Desc MRF28H54Sys LT Thr Sys HV AlmSys HV Thr Sys LT Alm90025 TimeControl Unit Menu Structure SYS MS System Module SET-ALM Setup DAV e l C o n d L e v e l I r d L e v e l U r t h L e v e l SYS Sysin Modrec AM Info Modfuse LM Alias Fuse MOD Modlvd Modlvd LM Param Alarm Outputs Output Relays Front Panel LED IndicatorsSection External Alarm Inputs Input Relays Physical Connections Command and Monitoring ProtocolRemote Monitoring DescriptionInspection Preventive MaintenanceSystem Visual and Safety Inspection EquipmentTest System Voltage TestRectifier Current Test Rectifier Current Share Test Rectifier Alarm TestSystem Temperature Test Battery Current TestBattery Preventive Maintenance Procedure Battery Temperature TestFinal Inspection 1MRF28H54BV50 Rectifiers SpecificationsAC Input 1MRF28H54BV RectifiersRectifiers VDCPower Shelf Control Unit Mechanical EnvironmentalCompliance Worldwide APC Worldwide Customer SupportUS and Canada Toll FreeLimited Product Warranty