American Power Conversion MX28B400 Battery Connections, Planning the Battery installation

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3.4. Battery Connections

WARNING: Hazardous energy levels are present on bare conductors in the +24Vdc distribution connection area of the plant. Accidental shorting of distribution conductors can cause arcing and high currents that can cause serious burns or other physical harm. It is recommended that:

Any jewelry, rings or watches be removed while working on this equipment.

Handles of all wrenches, screwdrivers, cutters and pliers should be insulated.

Planning the Battery installation

The battery cable(s) should be sized sufficiently large to limit the voltage drop from the power plant to the battery during charging per system design requirements. The cable(s) must also carry the full load current during battery operation. If assistance is required to determine the necessary cables for the application, contact your sales representative or APC.

An external fuse or circuit breaker (various options are available from APC) is recommended in the positive line (located at the battery end) to protect the cables from the battery to the power plant. The power plant can monitor auxiliary contacts from this breaker.

Connecting the Cables

WARNING: Make certain that the battery polarity is correct when making connections to the power plant. Incorrect connection could cause severe equipment damage.

The battery cable connections are located at the top left rear of the unit as shown in Figure 3.4-1. The battery positive and battery negative connection buses each provide two sets of threaded 3/8”-16 holes on one-inch centers for connecting two-hole battery cable lugs. Connect the battery cables as applicable using 3/8-16 bolts (not provided) and tighten them with a torque wrench to 200 in-lbs (23 N-m).

Figure 3.4-1 Battery Cable Connection Locations

MX28B400 +24 VDC User’s Manual

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Contents Page Table of Contents Remote Monitoring Revision Date Description Revision HistoryGeneral Precautions Safety FirstGeneral Information Introduction2 MX28B-400 +24 Vdc System Wiring Diagram with Battery LVD How to Use This Manual Room / Location InstallationMechanical Installation Unpacking EquipmentVentilation AC Power ConnectionsConnecting the Cables Battery ConnectionsPlanning the Battery installation 2 Battery Temperature Probe Installation Battery Temperature Probe InstallationDC System Grounding DC Circuit Breakers DC Power Output Over-Current ProtectionBreaker Part Number Adaptor Size Rating Load Cable Size Considerations Plug-in Circuit Breaker InstallationCircuit Breaker Connections 60-100 Amps Circuit Breaker Connections 1 to 50 AmpsSmart Cable DB9 Connection Monitoring and Relay Output ConnectionsGMT Fuse Option Front Panel DB9 ConnectionRelay Output Connections RJ45 Ethernet ConnectorNO-NC-C External Alarm Input ConnectionsInitial Power-Up and Checkout Rectifier Module InstallationBattery Maximum Recharge Rate default = 12A System Parameters Verification/AdjustmentFull System Power Up Rectifier Management OperationTechnical Description System Voltage Control System Status and Alarm ReportingSystem Management System Output CapacityDC Distribution Battery ManagementBattery Charging and Protection Battery Temperature CompensationFront Panel User Interface Controls and IndicatorsBattery/Load Low Voltage Disconnect Parameter Locations, Descriptions, and Default Values Status Alarms System Modules Batt PIN OEMSwitzer Av Alarm ItemNo Alarms Address50 a Minor22.00 Batt Max Rechm+00mV Comp LkneeComp Method m+ Comp TCHw LVD Alm Fuse 1 AlmHw Batt C Almm+ Hw Batt T Almm+LVD Option DisableLVD Reset Lamp TestSec Out-RlyRelay Out-Rly 1 Dly m+24.9 Rect CL AlmRect 1 CL Rect 1 CurrSys Current Rect Stdby Almm+Rect 1 Stdby Store CfgTest Maj Rly Sys Temp26.7 Sys VoltageControl Unit Menu Structure Status AlarmsV e l C o n d L e v e l I r d L e v e l U r t h L e v e l Sysout AP Alias MOD Modrec EM Modules Batt Rect Conv CIR SET-ALM Param MOD Modcir MOD Modlvd MT LVD SET-ALM Param Front Panel LED Indicators External Alarm Inputs Input Relays Alarm Outputs Output RelaysPhysical Connections Command and Monitoring ProtocolRemote Monitoring Description1MRF28H27BV50 Rectifiers SpecificationsAC Input 1MRF28H27BV RectifiersRectifiers DC Output with either RectifierPscu Power Shelf Control UnitCompliance MechanicalEnvironmental APC Worldwide Customer Support Limited Product Warranty