Agilent Technologies AGILENT MODELS 6023A and 6028A service manual Safety Summary

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SAFETY SUMMARY

The following general safety precautions must be observed during all phases of operation, service and repair of this instrument. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument. Agilent Technologies, Inc. assumes no liability for the customer's failure to comply with these requirements.

BEFORE APPLYING POWER.

Verify that the product is set to match the available line voltage and the correct fuse is installed.

GROUND THE INSTRUMENT.

This product is a Safety Class 1 instrument (provided with a protective earth terminal). To minimize shock hazard, the instrument chassis and cabinet must be connected to an electrical ground. The instrument must be connected to the ac power supply mains through a three- conductor power cable, with the third wire firmly connected to an electrical ground (safety ground) at the power outlet. For instruments designed to be hard wired to the ac power lines (supply mains), connect the protective earth terminal to a protective conductor before any other connection is made. Any interruption of the protective (grounding) conductor or disconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury. If the instrument is to be energized via an external autotransformer for voltage reduction, be certain that the autotransformer common terminal is connected to the neutral (earth pole) of the ac power lines (supply mains).

INPUT POWER MUST BE SWITCH CONNECTED.

For instruments without a built-in line switch, the input power lines must contain a switch or another adequate means for disconnecting the instrument from the ac power lines (supply mains).

DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE.

Do not operate the instrument in the presence of flammable gases or fumes.

KEEP AWAY FROM LIVE CIRCUITS.

Operating personnel must not remove instrument covers. Component replacement and internal adjustments must be made by qualified service personnel. Do not replace components with power cable connected. Under certain conditions, dangerous voltages may exist even with the power cable removed. To avoid injuries, always disconnect power, discharge circuits and remove external voltage sources before touching components.

DO NOT SERVICE OR ADJUST ALONE.

Do not attempt internal service or adjustment unless another person, capable of rendering first aid and resuscitation, is present.

DO NOT EXCEED INPUT RATINGS.

This instrument may be equipped with a line filter to reduce electromagnetic interference and must be connected to a properly grounded receptacle to minimize electric shock hazard. Operation at the line voltage or frequencies in excess of those stated on the data plate may cause leakage currents in excess of 5.0mA peak.

SAFETY SYMBOLS.

Instruction manual symbol: the product will be marked with this symbol when it is necessary for the user to refer to the instruction manual (refer to Table of Contents) .

Indicates hazardous voltages.

Indicate earth (ground) terminal.

The WARNING sign denotes a hazard. It calls attention to a procedure, practice, or the like, which, if not correctly performed or adhered to, could result in personal injury. Do not proceed beyond a WARNING sign until the indicated conditions are fully understood and met.

The CAUTION sign denotes a hazard. It calls attention to an operating procedure, or the like, which, if not correctly performed or adhered to, could result in damage to or destruction of part or all of the product. Do not proceed beyond a CAUTION sign until the indicated conditions are fully understood and met.

DO NOT SUBSTITUTE PARTS OR MODIFY INSTRUMENT.

Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification to the instrument. Return the instrument to a Agilent Technologies, Inc. Sales and Service Office for service and repair to ensure that safety features are maintained.

Instruments which appear damaged or defective should be made inoperative and secured against unintended operation until they can be repaired by qualified service personnel.

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Contents Autoranging Certification Safety Summary Printing History Safety Symbol DefinitionsTable of Contents Replaceable Parts Scope TroubleshootingCircuit Diagrams Safety ConsiderationsItem Description Manual RevisionsOperation Verification Tests Calibration ProcedureIntroduction Test Equipment RequiredTest Equipment Required Type Required Characteristics USE Recommended Model1KVA Initial SetupMON Calibration ProcedureIout VoutPerformance Tests Measurement TechniquesCR7 Constant Voltage CV Tests Current-Monitoring Resistor SetupBasic Test Setup RMS Measurement Test Setup, CV Pard Test Peak-To-Peak Measurement Test Setup, CV Pard Test KHz Noise, CV Peak-to-Peak Pard 6023A 6028ALoad Transient Recovery Waveform Constant Current CC Tests CC Pard Test Setup Initial Troubleshooting Procedures TroubleshootingWAVEFORM/CONDITIONS Source Control Board Test Connector, A2J7PIN no Signal Name VdcElectrostatic Protection Repair and ReplacementA2 Control Board Removal A1 Main Board Removal A4 Power Mesh Board RemovalOverall Troubleshooting Procedure A3 Front-Panel Board RemovalMeasurement Using the TablesSetup NodeMain Troubleshooting Setup Main Troubleshooting SetupModified Mains Cord Set For Troubleshooting Front-Panel Troubleshooting Troubleshooting No-Output FailuresPWM-ON PWM-OFF Defective Check Functional Circuits A2J7-26 A2J7-25Board Node + Measurement Source Troubleshooting Bias SuppliesSymptoms Defective Circuit Check Components Symptoms Defective Check Functional Circuits BoardNode + Measurement SourceNode + N0DE Setup Measurement Power Section BlocksTroubleshooting AC-Turn-on Circuits Setup Measurement SourceTroubleshooting PWM & Clock Relay EnablePower Limit PWM-OFF Troubleshooting DC-To-DC Converter+ OUT PWM-ONTroubleshooting CC Circuit Troubleshooting CV CircuitTroubleshooting Down Programmer Troubleshooting OVP CircuitA4U4OUT Waveforms SET Voltage Vdc Node + Page Block Diagram Overview Autoranging PowerBlock Diagram Simplified Schematic Simplified Schematic Down Programmer DC-to-DC ConverterConstant-Voltage CV Circuit Pfet Control Signals Timing DiagramControl-Voltage Comparator Power-Limit ComparatorConstant-Current CC Circuit Overvoltage Protection OVP CircuitAC-Surge Dropout Detector Initial-Ramp CircuitPulse-Width Modulator PWM Bias Voltage DetectorDisplay Circuits Second-Delay CircuitPage Reference Designators Replaceable PartsDescription Abbreviations Ordering InformationCR3 Electrical PartsCR1 CR2XA2P1 XA2P2Mechanical Parts Control Board Assembly CR3 Page Page Page VR3 VR4VR5 CR5 DS1DS5 IC A/D Cmos 3-1/2 DGT VR1VR2 Pfet NPN SIChassis Electrical TS1A4 Board Mechanical Parts A1TB1A2 Board Mechanical Parts A3 Board Mechanical PartsOption 240 240V Operation Option 220 220V OperationComponent Location and Circuit Diagrams Schematic Diagram Notes Pin locations for other semi-conductors are shown below Top View, Top Covers Removed Main Board A1 Component Location Control Board A2 Component Location Front-Panel Board A3 Component Location Power Mesh Board A4 Component Location Page Page Specifications General InformationOption 002 Hardware Status Indicators Table A-1. Specifications, Option Remote ProgrammingInput Compliance Voltage ± Current Programming Enable Output Impedance 10.2 k ohm ± 5% Temperature CoefficientOn State logic low Remote Trip and Remote Reset TimingPower-on Preset Maximum Output Voltage logic high +Pard Typical Table A-1. Specifications, Option Pulse TimingBias Supplies DC Output Ratings 25C ± Short Circuit Output CurrentConnector Assembly Procedure InstallationOperation Figure A-1. Mating Connector AssemblyLocal/Remote Programming Resistance Voltage or Current Figure A-4. Calculating Value of Series Dropping Resistor Remote Resistance ProgrammingFigure A-5. Remote Resistance Programming Remote Monitoring Remote Control Status IndicatorsOvervoltage Remote ResetFigure A-8. Remote Control Power-On PresetMultiple Supply System Shutdown AC Dropout Buffer CircuitBias Supplies MaintenanceTroubleshooting Current Programming Troubleshooting Resistance and Voltage ProgrammingFigure A-11. Troubleshooting Current Programming of CV Mode Figure A-13. Troubleshooting Status Indicators Page REF. Desig Model no Description Table A-3. Replacement Parts100 101 VR9Definitions Indicator and Qualifier SymbolsOLD Symbol NEW Symbol Logic Symbols and Definitions 102Schematic Diagram Notes 103 Schematic NotesFigure A-15. Option 002 Board, Component Location 104 Schematic NotesFigure A-16. Option 002 Board, Schematic Diagram 105 Page Model 6023A Model 6028A107 108 From