Agilent Technologies AGILENT MODELS 6023A and 6028A service manual Troubleshooting

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Troubleshooting

Maintenance described herein is performed with power supplied to the instrument, and protective covers removed. Such maintenance should be performed only by service-trained personnel who are aware of the hazards involved (for example, fire and electrical shock). Where maintenance can be performed without power applied, the power should be removed.

Introduction

Before attempting to troubleshoot this instrument, ensure that the fault is with the instrument itself and not with an associated circuit. The performance test enables this to be determined without having to remove the covers from the supply.

The most important aspect of troubleshooting is the formulation of a logical approach to locating the source of trouble. A good understanding of the principles of operation is particularly helpful, and it is recommended that Chapter 4 of this manual be reviewed before attempting to troubleshoot the unit. Often the user will then be able to isolate a problem simply by using the operating controls and indicators. Once the principles of operation are understood, refer to the following paragraphs.

Table 2-1 lists the test equipment for troubleshooting. Chapter 6 contains schematic diagrams and information concerning the voltage levels and waveforms at many of the important test points. Most of the test points used for troubleshooting the supply are located on the control board test "fingers", which are accessible close to the top of the board. See Table 3-1.

If a component is found to be defective, replace it and re-conduct the performance test. When a component is replaced, refer to Calibration Procedure (Chapter 2). It may be necessary to perform one or more of the adjustment procedures after a component is replaced.

Initial Troubleshooting Procedures

If a problem occurs, follow the steps below in sequence:

a.Check that input power is available, and check the power cord and rear-panel circuit breaker.

b.Check that the settings of mode switch A2S1 are correct for the desired mode of operation. (See Operating Manual).

c.Check that all connections to the power supply are secure and that circuits between the supply and external devices are not interrupted.

d.If the power supply fails turn-on self-test or gives any other indication of malfunction, remove the unit from the operating system before proceeding with further testing.

Some circuits on the power mesh are connected directly to the ac power line. Exercise extreme caution when working on energized circuits. Energize the supply through an isolation transformer to avoid shorting ac energized circuits through the test instrument's input leads. The isolation transformer must have a power rating of at least 1KVA. During work on energized circuits, the safest practice is to disconnect power, make or change the test connections, and then re-apply power.

Make certain that the supply's ground terminal () is securely connected to an earth ground before applying power. Failure to do so will cause a potential shock hazard that could result in personal injury.

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Contents Autoranging Certification Safety Summary Printing History Safety Symbol DefinitionsTable of Contents Replaceable Parts Scope TroubleshootingCircuit Diagrams Safety ConsiderationsItem Description Manual RevisionsOperation Verification Tests Calibration ProcedureIntroduction Test Equipment RequiredTest Equipment Required Type Required Characteristics USE Recommended Model1KVA Initial SetupMON Calibration ProcedureIout VoutCR7 Performance TestsMeasurement Techniques Constant Voltage CV Tests Current-Monitoring Resistor SetupBasic Test Setup RMS Measurement Test Setup, CV Pard Test Peak-To-Peak Measurement Test Setup, CV Pard Test KHz Noise, CV Peak-to-Peak Pard 6023A 6028A Load Transient Recovery Waveform Constant Current CC Tests CC Pard Test Setup Initial Troubleshooting Procedures TroubleshootingWAVEFORM/CONDITIONS Source Control Board Test Connector, A2J7PIN no Signal Name VdcElectrostatic Protection Repair and ReplacementA2 Control Board Removal A1 Main Board Removal A4 Power Mesh Board RemovalOverall Troubleshooting Procedure A3 Front-Panel Board RemovalMeasurement Using the TablesSetup NodeMain Troubleshooting Setup Main Troubleshooting SetupModified Mains Cord Set For Troubleshooting Front-Panel Troubleshooting Troubleshooting No-Output FailuresBoard PWM-ON PWM-OFF Defective Check Functional CircuitsA2J7-26 A2J7-25 Node + Measurement Source Troubleshooting Bias SuppliesSymptoms Defective Circuit Check Components Symptoms Defective Check Functional Circuits BoardNode + N0DE Node +Measurement Source Setup Measurement Power Section BlocksTroubleshooting AC-Turn-on Circuits Setup Measurement SourcePower Limit Troubleshooting PWM & ClockRelay Enable PWM-OFF Troubleshooting DC-To-DC Converter+ OUT PWM-ONTroubleshooting CC Circuit Troubleshooting CV CircuitA4U4OUT Troubleshooting Down ProgrammerTroubleshooting OVP Circuit Waveforms SET Voltage Vdc Node + Page Block Diagram Overview Autoranging PowerBlock Diagram Simplified Schematic Simplified Schematic Down Programmer DC-to-DC ConverterConstant-Voltage CV Circuit Pfet Control Signals Timing DiagramControl-Voltage Comparator Power-Limit ComparatorConstant-Current CC Circuit Overvoltage Protection OVP CircuitAC-Surge Dropout Detector Initial-Ramp CircuitPulse-Width Modulator PWM Bias Voltage DetectorDisplay Circuits Second-Delay CircuitPage Reference Designators Replaceable PartsDescription Abbreviations Ordering InformationCR3 Electrical PartsCR1 CR2Mechanical Parts XA2P1XA2P2 Control Board Assembly CR3 Page Page Page VR5 VR3VR4 DS5 CR5DS1 VR2 IC A/D Cmos 3-1/2 DGTVR1 Pfet NPN SIChassis Electrical TS1A4 Board Mechanical Parts A1TB1A2 Board Mechanical Parts A3 Board Mechanical PartsOption 240 240V Operation Option 220 220V OperationComponent Location and Circuit Diagrams Schematic Diagram Notes Pin locations for other semi-conductors are shown below Top View, Top Covers Removed Main Board A1 Component Location Control Board A2 Component Location Front-Panel Board A3 Component Location Power Mesh Board A4 Component Location Page Page Option 002 Hardware SpecificationsGeneral Information Status Indicators Table A-1. Specifications, Option Remote ProgrammingInput Compliance Voltage ± Current Programming Enable Output Impedance 10.2 k ohm ± 5% Temperature CoefficientOn State logic low Remote Trip and Remote Reset TimingPower-on Preset Maximum Output Voltage logic high +Pard Typical Table A-1. Specifications, Option Pulse TimingBias Supplies DC Output Ratings 25C ± Short Circuit Output CurrentConnector Assembly Procedure InstallationOperation Figure A-1. Mating Connector AssemblyLocal/Remote Programming Resistance Voltage or Current Figure A-4. Calculating Value of Series Dropping Resistor Remote Resistance ProgrammingFigure A-5. Remote Resistance Programming Remote Monitoring Remote Control Status IndicatorsOvervoltage Remote ResetFigure A-8. Remote Control Power-On PresetMultiple Supply System Shutdown AC Dropout Buffer CircuitBias Supplies MaintenanceTroubleshooting Current Programming Troubleshooting Resistance and Voltage ProgrammingFigure A-11. Troubleshooting Current Programming of CV Mode Figure A-13. Troubleshooting Status Indicators Page REF. Desig Model no Description Table A-3. Replacement Parts100 101 VR9Definitions Indicator and Qualifier SymbolsOLD Symbol NEW Symbol Logic Symbols and Definitions 102Schematic Diagram Notes 103 Schematic NotesFigure A-15. Option 002 Board, Component Location 104 Schematic NotesFigure A-16. Option 002 Board, Schematic Diagram 105 Page 107 Model 6023AModel 6028A 108 From