Agilent Technologies AGILENT MODELS 6023A and 6028A service manual Electrostatic Protection

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Electrostatic Protection

The following caution outlines important precautions which should be observed when working with static sensitive components in the power supply.

This instrument uses components which can be damaged by static charge. Most semiconductors can suffer serious performance degradation as a result of static charges, even though complete failure may not occur. The following precautions should be observed when handling static-sensitive devices.

a.Always turn power off before removing or installing printed-circuit boards.

b.Always stored or transport static-sensitive devices (all semiconductors and thin-film devices) in conductive material. Attach warning labels to the container or bag enclosing the device.

c.Handle static-sensitive devices only at static-free work stations. These work stations should include special conductive work surfaces (such as Agilent Part No. 9300-0797) grounded through a one-megohm resistor. Note that metal table tops and highly conductive carbon-impregnated plastic surfaces are too conductive; they can act as large capacitors and shunt charges too quickly. The work surfaces should have distributed resistance of between 106and 10l2 Ω per square.

d.Ground all conductive equipment or devices that may come in contact with static-sensitive devices or subassemblies containing same.

e.Where direct grounding of objects in the work area is impractical, a static neutralizer should be used (ionized air blower directed at work). Note that this method is considerably less effective than direct grounding and provides less protection for static-sensitive devices.

f.While working with equipment on which no point exceeds 500 volts, use a conductive wrist strap in contact with skin. The wrist strap should be connected to ground through a one-megohm resistor. A wrist strap with insulated cord and built-in resistor is recommended, such as 3M Co. No. 1066 (Agilent Part No. 9300-0969 (small) and 9300-0970 [large]).

Do not wear a conductive wrist strap when working with potentials in excess of 500 volts; the one-megohm resistor will provide insufficient current limiting for personal safety.

g.All grounding (device being repaired, test equipment, soldering iron, work surface, wrist strap, etc.) should be done to the same point.

h.Do not wear nylon clothing. Keep clothing of any kind from coming within 12 inches of static-sensitive devices.

i.Low-impedance test equipment (signal generators, logic pulsers, etc.) should be connected to static-sensitive inputs only while the components are powered.

j.Use a mildly activated rosin core solder (such as Alpha Metal Reliacor No. 1, Agilent Part No. 8090-0098) for repair. The flux residue of this type of solder can be left on the printed circuit board. Generally, it is safer not to clean the printed-circuit board after repair. Do not use Freon or other types of spray cleaners. If necessary, the printed-circuit board can be brushed using a natural-bristle brush only. Do not use nylon-bristle or other synthetic-bristle brushes. Do not use high-velocity air blowers (unless ionized).

k.Keep the work area free of non-conductive objects such as Styrofoam-type cups, polystyrene foam, polyethylene bags, and plastic wrappers. Non-conductive devices that are necessary in the area can be kept from building up a static charge by spraying them with an anti-static chemical (Agilent Part No. 8500-3397).

l.Do not allow long hair to come in contact with static-sensitive assemblies.

m.Do not exceed the maximum rated voltages specified for the device.

Repair and Replacement

Repair and replacement of most components in the power supply require only standard techniques that should be apparent to the technician. The following paragraphs provide instructions for removing certain assemblies and components for which the procedure may not be obvious upon inspection.

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Contents Autoranging Certification Safety Summary Printing History Safety Symbol DefinitionsTable of Contents Replaceable Parts Circuit Diagrams TroubleshootingSafety Considerations ScopeItem Description Manual RevisionsIntroduction Calibration ProcedureTest Equipment Required Operation Verification TestsTest Equipment Required Type Required Characteristics USE Recommended Model1KVA Initial SetupMON Calibration ProcedureIout VoutMeasurement Techniques Performance TestsCR7 Constant Voltage CV Tests Current-Monitoring Resistor SetupBasic Test Setup RMS Measurement Test Setup, CV Pard Test Peak-To-Peak Measurement Test Setup, CV Pard Test KHz Noise, CV Peak-to-Peak Pard 6023A 6028ALoad Transient Recovery Waveform Constant Current CC Tests CC Pard Test Setup Initial Troubleshooting Procedures TroubleshootingPIN no Signal Name Control Board Test Connector, A2J7Vdc WAVEFORM/CONDITIONS SourceElectrostatic Protection Repair and ReplacementA2 Control Board Removal Overall Troubleshooting Procedure A4 Power Mesh Board RemovalA3 Front-Panel Board Removal A1 Main Board RemovalSetup Using the TablesNode MeasurementMain Troubleshooting Setup Main Troubleshooting SetupModified Mains Cord Set For Troubleshooting Front-Panel Troubleshooting Troubleshooting No-Output FailuresA2J7-26 A2J7-25 PWM-ON PWM-OFF Defective Check Functional CircuitsBoard Symptoms Defective Circuit Check Components Troubleshooting Bias SuppliesSymptoms Defective Check Functional Circuits Board Node + Measurement SourceMeasurement Source Node +Node + N0DE Troubleshooting AC-Turn-on Circuits Power Section BlocksSetup Measurement Source Setup MeasurementRelay Enable Troubleshooting PWM & ClockPower Limit + OUT Troubleshooting DC-To-DC ConverterPWM-ON PWM-OFFTroubleshooting CC Circuit Troubleshooting CV CircuitTroubleshooting OVP Circuit Troubleshooting Down ProgrammerA4U4OUT Waveforms SET Voltage Vdc Node + Page Block Diagram Overview Autoranging PowerBlock Diagram Simplified Schematic Simplified Schematic Down Programmer DC-to-DC ConverterConstant-Voltage CV Circuit Pfet Control Signals Timing DiagramConstant-Current CC Circuit Power-Limit ComparatorOvervoltage Protection OVP Circuit Control-Voltage ComparatorPulse-Width Modulator PWM Initial-Ramp CircuitBias Voltage Detector AC-Surge Dropout DetectorDisplay Circuits Second-Delay CircuitPage Reference Designators Replaceable PartsDescription Abbreviations Ordering InformationCR1 Electrical PartsCR2 CR3XA2P2 XA2P1Mechanical Parts Control Board Assembly CR3 Page Page Page VR4 VR3VR5 DS1 CR5DS5 VR1 IC A/D Cmos 3-1/2 DGTVR2 Pfet NPN SIChassis Electrical TS1A2 Board Mechanical Parts A1TB1A3 Board Mechanical Parts A4 Board Mechanical PartsOption 240 240V Operation Option 220 220V OperationComponent Location and Circuit Diagrams Schematic Diagram Notes Pin locations for other semi-conductors are shown below Top View, Top Covers Removed Main Board A1 Component Location Control Board A2 Component Location Front-Panel Board A3 Component Location Power Mesh Board A4 Component Location Page Page General Information SpecificationsOption 002 Hardware Input Compliance Voltage ± Current Programming Enable Table A-1. Specifications, Option Remote ProgrammingOutput Impedance 10.2 k ohm ± 5% Temperature Coefficient Status IndicatorsPower-on Preset Remote Trip and Remote Reset TimingMaximum Output Voltage logic high + On State logic lowBias Supplies DC Output Ratings 25C ± Table A-1. Specifications, Option Pulse TimingShort Circuit Output Current Pard TypicalConnector Assembly Procedure InstallationOperation Figure A-1. Mating Connector AssemblyLocal/Remote Programming Resistance Voltage or Current Figure A-4. Calculating Value of Series Dropping Resistor Remote Resistance ProgrammingFigure A-5. Remote Resistance Programming Remote Monitoring Remote Control Status IndicatorsOvervoltage Remote ResetFigure A-8. Remote Control Power-On PresetMultiple Supply System Shutdown AC Dropout Buffer CircuitBias Supplies MaintenanceTroubleshooting Current Programming Troubleshooting Resistance and Voltage ProgrammingFigure A-11. Troubleshooting Current Programming of CV Mode Figure A-13. Troubleshooting Status Indicators Page REF. Desig Model no Description Table A-3. Replacement Parts100 101 VR9OLD Symbol NEW Symbol Indicator and Qualifier SymbolsLogic Symbols and Definitions 102 DefinitionsSchematic Diagram Notes 103 Schematic NotesFigure A-15. Option 002 Board, Component Location 104 Schematic NotesFigure A-16. Option 002 Board, Schematic Diagram 105 Page Model 6028A Model 6023A107 108 From