Agilent Technologies AGILENT MODELS 6023A and 6028A Installation, Connector Assembly Procedure

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Installation

When installing the board, perform the following steps:

a.Remove the top and inner cover of the power supply as discussed in Section 3 under Repair and Replacement.

b.Remove the plate next to the barrier strip on the rear panel of the supply by unscrewing the 2 M3 screws.

c.Insert the already prepared 002 board in the slot closest to the right side (looking from the front-panel) of the supply.

d.Use the two M3 screws to connect the rear end of the 002 board to the rear panel of the supply.

e.Attach ribbon cables from the A2 Control Board A2J1 to A7J1 and A2J2 to A7J2.

f.Replace the inner and outer cover of the supply.

Connector Assembly Procedure

The following instructions describe assembly of the mating connector provided to interface the user's system with the option connector, J3. Figure A-1 identifies the parts of the mating connector.

Proceed as follows:

Note: It may be desirable to set up a test interface before final assembly of the mating connector to allow checkout of the system. A mating connector with pins accessible for temporary wiring is available from Agilent Technologies, Agilent part number 1251-4464.

If the cable assembly presents RFI or ESD problems, a shielded cable assembly accessory Agilent Part Number 5060-2890 can be ordered.

a.If a multi-wire cable is being used (as opposed to individual wires), remove approximately 1 1/2 inches of cable insulation from the end. Be careful not to cut the insulation on the individual wires.

b.Strip 3/16 inch of insulation from the end of each wire to be used.

c.Insert each wire into a contact pin (1) and crimp firmly.

d.Insert each pin into a proper hole in connector-pin house (2) from rear. Pins will lock into housing when fully inserted.

Note

Once the pins are locked into the connector-pin housing, they are extremely difficult to remove.

 

Therefore, be certain pin is in proper hole before inserting fully.

e.Screw a slotted setscrew (3) partially into a square nut (4) and place in position in connector shield assembly (6).

f.Place strain relief (5) in position in connector shield assembly (6), just under set screw (3). Be certain that strain relief is oriented as shown in Figure A-1.

g.Place connector pin housing (2) in shield assembly (6) and route cable through cable entrance.

h.Fold connector assembly (6) and secure with three screws.

i.Strain relief set screw (3) can now be adjusted from top of connector to clamp firmly on cable.

j.Clip fasteners (7) onto ends of connector pin housing (2).

k.Connector can now be plugged onto option connector J3 and secured with two screws (8) into the threaded stand-offs on either side of J3.

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Contents Autoranging Certification Safety Summary Printing History Safety Symbol DefinitionsTable of Contents Replaceable Parts Scope TroubleshootingCircuit Diagrams Safety ConsiderationsItem Description Manual RevisionsOperation Verification Tests Calibration ProcedureIntroduction Test Equipment RequiredTest Equipment Required Type Required Characteristics USE Recommended Model1KVA Initial SetupMON Calibration ProcedureIout VoutCR7 Performance TestsMeasurement Techniques Constant Voltage CV Tests Current-Monitoring Resistor SetupBasic Test Setup RMS Measurement Test Setup, CV Pard Test Peak-To-Peak Measurement Test Setup, CV Pard Test KHz Noise, CV Peak-to-Peak Pard 6023A 6028ALoad Transient Recovery Waveform Constant Current CC Tests CC Pard Test Setup Initial Troubleshooting Procedures TroubleshootingWAVEFORM/CONDITIONS Source Control Board Test Connector, A2J7PIN no Signal Name VdcElectrostatic Protection Repair and ReplacementA2 Control Board Removal A1 Main Board Removal A4 Power Mesh Board RemovalOverall Troubleshooting Procedure A3 Front-Panel Board RemovalMeasurement Using the TablesSetup NodeMain Troubleshooting Setup Main Troubleshooting SetupModified Mains Cord Set For Troubleshooting Front-Panel Troubleshooting Troubleshooting No-Output FailuresBoard PWM-ON PWM-OFF Defective Check Functional CircuitsA2J7-26 A2J7-25 Node + Measurement Source Troubleshooting Bias SuppliesSymptoms Defective Circuit Check Components Symptoms Defective Check Functional Circuits BoardNode + N0DE Node +Measurement Source Setup Measurement Power Section BlocksTroubleshooting AC-Turn-on Circuits Setup Measurement SourcePower Limit Troubleshooting PWM & ClockRelay Enable PWM-OFF Troubleshooting DC-To-DC Converter+ OUT PWM-ONTroubleshooting CC Circuit Troubleshooting CV CircuitA4U4OUT Troubleshooting Down ProgrammerTroubleshooting OVP Circuit Waveforms SET Voltage Vdc Node + Page Block Diagram Overview Autoranging PowerBlock Diagram Simplified Schematic Simplified Schematic Down Programmer DC-to-DC ConverterConstant-Voltage CV Circuit Pfet Control Signals Timing DiagramControl-Voltage Comparator Power-Limit ComparatorConstant-Current CC Circuit Overvoltage Protection OVP CircuitAC-Surge Dropout Detector Initial-Ramp CircuitPulse-Width Modulator PWM Bias Voltage DetectorDisplay Circuits Second-Delay CircuitPage Reference Designators Replaceable PartsDescription Abbreviations Ordering InformationCR3 Electrical PartsCR1 CR2Mechanical Parts XA2P1XA2P2 Control Board Assembly CR3 Page Page Page VR5 VR3VR4 DS5 CR5DS1 VR2 IC A/D Cmos 3-1/2 DGTVR1 Pfet NPN SIChassis Electrical TS1A4 Board Mechanical Parts A1TB1A2 Board Mechanical Parts A3 Board Mechanical PartsOption 240 240V Operation Option 220 220V OperationComponent Location and Circuit Diagrams Schematic Diagram Notes Pin locations for other semi-conductors are shown below Top View, Top Covers Removed Main Board A1 Component Location Control Board A2 Component Location Front-Panel Board A3 Component Location Power Mesh Board A4 Component Location Page Page Option 002 Hardware SpecificationsGeneral Information Status Indicators Table A-1. Specifications, Option Remote Programming Input Compliance Voltage ± Current Programming Enable Output Impedance 10.2 k ohm ± 5% Temperature CoefficientOn State logic low Remote Trip and Remote Reset TimingPower-on Preset Maximum Output Voltage logic high +Pard Typical Table A-1. Specifications, Option Pulse TimingBias Supplies DC Output Ratings 25C ± Short Circuit Output CurrentConnector Assembly Procedure InstallationOperation Figure A-1. Mating Connector AssemblyLocal/Remote Programming Resistance Voltage or Current Figure A-4. Calculating Value of Series Dropping Resistor Remote Resistance ProgrammingFigure A-5. Remote Resistance Programming Remote Monitoring Remote Control Status IndicatorsOvervoltage Remote ResetFigure A-8. Remote Control Power-On PresetMultiple Supply System Shutdown AC Dropout Buffer CircuitBias Supplies MaintenanceTroubleshooting Current Programming Troubleshooting Resistance and Voltage ProgrammingFigure A-11. Troubleshooting Current Programming of CV Mode Figure A-13. Troubleshooting Status Indicators Page REF. Desig Model no Description Table A-3. Replacement Parts100 101 VR9Definitions Indicator and Qualifier SymbolsOLD Symbol NEW Symbol Logic Symbols and Definitions 102Schematic Diagram Notes 103 Schematic NotesFigure A-15. Option 002 Board, Component Location 104 Schematic NotesFigure A-16. Option 002 Board, Schematic Diagram 105 Page 107 Model 6023AModel 6028A 108 From