Epson TM-FX2180 manual Top

Page 43

EPSON FX-2180 Service Manual

Table 3-8. Repairing the Printer Mechanism (Continued)

Problem

 

Symptom

 

 

Cause

 

Checkpoint

 

Solution

 

 

 

 

 

 

 

 

 

 

 

 

Printing is

 

 

Platen

 

Check the

 

Adjust the

 

 

uneven (lighter

 

 

parallelism is

 

platen

 

platen

 

 

or darker on the

 

 

not adjusted

 

parallelism.

 

parallelism.

 

 

left side of the

 

 

properly.

 

(See Chapter 5.)

 

(See

 

 

page than on

 

 

 

 

 

 

Chapter 5.)

 

 

the right side).

 

 

 

 

 

 

 

 

 

Printing is too

 

 

The platen gap

 

Check the

 

Adjust the

 

 

light.

 

 

is too wide.

 

platen gap. (See

 

platen gap.

 

 

 

 

 

 

 

Chapter 5.)

 

(See

 

 

 

 

 

 

 

 

 

Chapter 5.)

 

 

 

 

 

The print head

 

Check if the tips

 

Replace

 

 

 

 

 

is defective.

 

of the dot wires

 

the print

 

 

 

 

 

 

 

are worn.

 

head.

 

 

 

 

 

The print head

 

Check the print

 

Replace

 

 

 

 

 

drivers on the

 

head drivers on

 

the main

 

 

 

 

 

main board are

 

the main board.

 

board.

 

 

 

 

 

bad.

 

(See Table 3-7.)

 

 

Chapter 3 Troubleshooting

Table 3-8. Repairing the Printer Mechanism (Continued)

Problem

 

Symptom

 

Cause

 

Checkpoint

 

Solution

 

 

 

 

 

 

 

 

 

Paper

 

The PF motor

 

The PF motor is

 

Measure the coil

 

Replace

feeding is

 

does not rotate

 

defective.

 

resistance of the

 

the PF

abnormal.

 

at all.

 

 

 

PF motor. It

 

motor.

 

 

 

 

 

 

should be

 

 

 

 

 

 

 

 

approx. 16.1 Ω.

 

 

 

 

 

 

 

 

(See Table 3-3.)

 

 

 

 

 

 

CN10 is not

 

Check the

 

Connect

 

 

 

 

properly

 

connection.

 

CN10.

 

 

 

 

connected to the

 

 

 

 

 

 

 

 

main board.

 

 

 

 

 

 

 

 

The front or rear

 

Check the

 

Replace

 

 

 

 

PE sensor is

 

operation of the

 

the front or

 

 

 

 

defective.

 

front and rear PE

 

rear PE

 

 

 

 

 

 

sensors.

 

sensor.

 

 

 

 

 

 

(See Table 3-2.)

 

 

 

 

 

 

The front or rear

 

Check the front

 

Install the

 

 

 

 

PE sensor is not

 

and rear PE

 

front and/or

 

 

 

 

installed

 

sensor

 

rear PE

 

 

 

 

correctly.

 

connections.

 

sensor

 

 

 

 

 

 

 

 

correctly.

 

 

When you turn

 

Foreign material

 

Check the TOP

 

Remove

 

 

on the printer,

 

is stuck on the

 

sensor.

 

any foreign

 

 

it ejects the

 

TOP sensor.

 

 

 

material

 

 

paper

 

 

 

 

 

from the

 

 

automatically

 

 

 

 

 

TOP

 

 

and then

 

 

 

 

 

sensor.

 

 

indicates it is in

 

 

 

 

 

 

 

 

the ready

 

 

 

 

 

 

 

 

state.

 

 

 

 

 

 

 

 

 

 

The TOP sensor

 

Check the

 

Replace

 

 

 

 

is defective.

 

operation of the

 

the TOP

 

 

 

 

 

 

TOP sensor.

 

sensor.

 

 

 

 

 

 

(See Table 3-2.)

 

 

3-13

Image 43
Contents 659,&0$18$ FCC Compliance Statement For American Users Trademarks Precautions Preface Table of Contents Page Page Product Description Character Printable Printing Speed cps SpecificationsPrinting Specifications Print Speed and Printable ColumnsVertical Adjacent Dot Density dpi ResolutionPrinting Mode Printable AreaEnvelopes Continuous PaperRoll Paper PostcardsPaper Specifications Paper Feed SpecificationsFront Entry Rear Entry Minimum Maximum Minimum Maximum Front Entry Rear Entry Bottom Entry Min Max Software Specifications Interface SpecificationsFront Entry Bottom Entry Minimum Maximum Reliability Electrical SpecificationsPhysical Specifications Environmental ConditionsOperation Button Function LEDsLEDs Color Description Lever Position Description Error Beep PatternPaper Release Lever Positions BeeperPrinting a Self Test Turning on the Double-strike ModeSpecial Functions Paper Thickness Lever PositionsChanging Default Settings Using the Bidirectional Adjustment ModeSetting Options Consumables Consumables and OptionsPrinting a Hex Dump Clearing the EepromOperating Principles Printer Mechanism OverviewOutput Voltage Applications Power Supply CircuitPower Supply Circuit Operation Board Input Voltage Fuse F1 RatingControl Circuit Operation Control CircuitCPU IC2 Component Functions+$375 Print Head Troubleshooting InformationSensor Test Points SensorsMotors Error ConditionsSymptom Problem Description Flowchart Unit Level TroubleshootingFlowchart Abnormal Paper Feeding Abnormal Power Operation Problem Cause Checkpoint Solution Repairing the Power Supply BoardWaveform Problem Cause Checkpoint Solution Repairing the Main Board Assembly15. Waveform Repairing the Printer Mechanism Repairing the Printer MechanismFFC TOP Troubleshooting Disassembly and Assembly Tool PrecautionsDescription Specification ToolsAbbreviation Part Name Specifications for ScrewsCategory Item to Question to Answer Checkmark Service Check After RepairWhenever you repair the printer, wipe Disassembly and AssemblyRear tractor tab 1 Preparing to Disassemble the PrinterRemoving the Panel Board Assembly Removing the Panel Board AssemblyRemoving the Print Head Connecting the Print Head FFCsRemoving the HP Sensor Removing the PW Sensor AssemblyRemoving the Ribbon Mask 10. Installing the PW Sensor Assembly13. Removing the Upper Housing Assembly Removing the Upper Housing Assembly15. Removing the Platen Assembly Removing the Platen AssemblyRemoving the Platen Gear Removing the Case Open Sensor AssemblyRemoving the Printer Mechanism 18. Removing the Case Open Sensor AssemblyCN9 Connector Pins21. Removing the CR Motor Assembly Removing the CR Motor Assembly22. Removing the PF Motor Removing the PF Motor Assembly23. Removing the PG Sensor Assembly Removing the PG Sensor AssemblyRemoving the Right Frame Assembly Removing the Right Sub Frame Assembly$-867017 Disassembling the Right Frame Assembly27. Engaging the Right Frame Assembly Gears 1 29. Engaging the Tractor Clutch Cam Removing the Left Frame Assembly30. Removing the Left Frame Assembly Removing the Ribbon Drive RD AssemblyTightening torque for the two CBS screws Removing the CR Assembly34. Inserting the Timing Belt 36. Installing the Rear CR Guide Shaft Removing the Rear PE Sensor Assembly38. Removing the Front PE Sensor Assembly 39. Removing the Upper Shield Plate and Upper I/F 41. Removing the Power Supply Board Assembly Removing the Power Supply Board AssemblyAdjustments Required Adjustments Adjustment OverviewAdjustment Tools Platen Gap/Parallelism Adjustment Adjusting and Resetting the PrinterSetting the PG Adjustment Lever Adjusting the Parallelism of the Carriage Guide Shaft Bidirectional Print Alignment Bi-d AdjustmentDestination Setting Performing the Bi-d Adjustment Using the Settings DisketteBi-d Adjustment Menu Performing the Bi-d Adjustment from the Control Panel11. Pitch Lights Factory SettingsTPE level. Check that the reset value is FF TPE Level Reset17. Main Menu Adjustments Maintenance Name Quantity Availability Part Number Preventive Maintenance LubricationRef. No Lubrication Points Quantity Lubricant MaintenanceLubrication Points 1 Appendix Board Connector Function Pins Connector SummarySignal Name Function Pin Signal Name Function Table A-8. Connector Pin Assignments − CN9 Table A-13. Connector Pin Assignments − CN14 Figure A-3. C244 Main Board Component Layout Diagram 2 Circuit Board Component Layout DiagramsFigure A-4. C166 PSB Board Component Layout Diagram Circuit Board and Exploded Diagrams Page DB1 A t s in k Q 1 , D 5 Page Exploded Diagram for FX-21801 Exploded Diagram for FX-21802 Exploded Diagram for FX-21803