Epson TM-FX2180 manual Repairing the Printer Mechanism

Page 41

EPSON FX-2180 Service Manual

Table 3-7. Repairing the Main Board Assembly (Continued)

Problem

 

Cause

 

Checkpoint

 

Solution

Chapter 3 Troubleshooting

For replacement and adjustment instructions, see Chapter 4, “Disassembly and Assembly,” and Chapter 5, “Adjustment.” If the same symptom recurs after you repair the printer mechanism, select another

A particular

IC1 is

dot does not

defective, or

print.

one of the

 

print head

 

drive

 

transistors

 

(Q2 Q19) is

 

defective.

 

 

Check the input signal waveform (CH 1) at the base of each transistor.

Check the output signal waveform (CH 2) at the collector for each transistor.

CH 1

CH 2

Figure 3-18.

Waveform 11

If an input signal is not correct, replace the main board.

If an output signal is not correct, replace the transistor or the main board.

probable cause and repair the printer mechanism again.

Table 3-8. Repairing the Printer Mechanism

 

Problem

 

Symptom

 

Cause

 

Checkpoint

 

Solution

 

 

 

 

 

 

 

 

 

 

 

Carriage

 

When you turn on

 

The CR

 

Measure the

 

Replace

 

operation is

 

the printer, the CR

 

motor is

 

CR motor’s coil

 

the CR

 

abnormal.

 

motor does not

 

defective.

 

resistance. It

 

motor.

 

 

 

rotate at all.

 

 

 

should be

 

 

 

 

 

 

 

 

 

approx. 2.7 Ω.

 

 

 

 

 

 

 

 

 

(See Table

 

 

 

 

 

 

 

 

3-3.)

 

 

 

 

 

When you turn on

 

CN11 is not

 

Check the

 

Connect

 

 

 

the printer, the CR

 

properly

 

connection.

 

CN11.

 

 

 

motor does not

 

connected to

 

 

 

 

 

 

 

rotate at all and

 

the main

 

 

 

 

 

 

 

the control panel

 

board.

 

 

 

 

 

 

 

LEDs flash.

 

 

 

 

 

 

 

 

 

When you turn on

 

The timing

 

Check the

 

Replace

 

 

 

the printer, the CR

 

belt has

 

timing belt.

 

the timing

 

 

 

motor rotates but

 

come off the

 

 

 

belt.

 

 

 

the carriage does

 

pinion gear of

 

 

 

 

 

 

 

not move.

 

the CR

 

 

 

 

 

 

 

 

 

motor.

 

 

 

 

3.6 Repairing the Printer Mechanism

The table below describes how to repair the printer mechanism. It lists various printer mechanism problems and symptoms, and provides likely causes, checkpoints, and solutions. The checkpoint column lists what to check and indicates how the printer mechanism works when it is operating properly. The solution column tells you how to repair the printer mechanism.

The carriage

The platen

Move the

Check the

moves slightly and

gap is too

carriage by

platen gap

then stops.

narrow.

hand to check if

and adjust

 

 

it moves

it if it is too

 

 

smoothly.

small. See

 

 

 

Chapter 5.

3-11

Image 41
Contents 659,&0$18$ FCC Compliance Statement For American Users Trademarks Precautions Preface Table of Contents Page Page Product Description Printing Specifications SpecificationsPrint Speed and Printable Columns Character Printable Printing Speed cpsPrinting Mode ResolutionPrintable Area Vertical Adjacent Dot Density dpiEnvelopes Continuous PaperRoll Paper PostcardsFront Entry Rear Entry Minimum Maximum Paper Feed SpecificationsPaper Specifications Minimum Maximum Front Entry Rear Entry Bottom Entry Min Max Front Entry Bottom Entry Minimum Maximum Interface SpecificationsSoftware Specifications Physical Specifications Electrical SpecificationsEnvironmental Conditions ReliabilityOperation LEDs Color Description LEDsButton Function Paper Release Lever Positions Error Beep PatternBeeper Lever Position DescriptionSpecial Functions Turning on the Double-strike ModePaper Thickness Lever Positions Printing a Self TestSetting Options Using the Bidirectional Adjustment ModeChanging Default Settings Printing a Hex Dump Consumables and OptionsClearing the Eeprom ConsumablesOperating Principles Printer Mechanism OverviewPower Supply Circuit Operation Power Supply CircuitBoard Input Voltage Fuse F1 Rating Output Voltage ApplicationsControl Circuit Operation Control CircuitCPU IC2 Component Functions+$375 Print Head Troubleshooting InformationSensor Test Points SensorsMotors Error ConditionsSymptom Problem Description Flowchart Unit Level TroubleshootingFlowchart Abnormal Paper Feeding Abnormal Power Operation Problem Cause Checkpoint Solution Repairing the Power Supply BoardWaveform Problem Cause Checkpoint Solution Repairing the Main Board Assembly15. Waveform Repairing the Printer Mechanism Repairing the Printer MechanismFFC TOP Troubleshooting Disassembly and Assembly Description Specification PrecautionsTools ToolAbbreviation Part Name Specifications for ScrewsCategory Item to Question to Answer Checkmark Service Check After RepairWhenever you repair the printer, wipe Disassembly and AssemblyRear tractor tab 1 Preparing to Disassemble the PrinterRemoving the Panel Board Assembly Removing the Panel Board AssemblyRemoving the Print Head Connecting the Print Head FFCsRemoving the HP Sensor Removing the PW Sensor AssemblyRemoving the Ribbon Mask 10. Installing the PW Sensor Assembly13. Removing the Upper Housing Assembly Removing the Upper Housing Assembly15. Removing the Platen Assembly Removing the Platen AssemblyRemoving the Platen Gear Removing the Case Open Sensor AssemblyRemoving the Printer Mechanism 18. Removing the Case Open Sensor AssemblyCN9 Connector Pins21. Removing the CR Motor Assembly Removing the CR Motor Assembly22. Removing the PF Motor Removing the PF Motor Assembly23. Removing the PG Sensor Assembly Removing the PG Sensor AssemblyRemoving the Right Frame Assembly Removing the Right Sub Frame Assembly$-867017 Disassembling the Right Frame Assembly27. Engaging the Right Frame Assembly Gears 1 29. Engaging the Tractor Clutch Cam Removing the Left Frame Assembly30. Removing the Left Frame Assembly Removing the Ribbon Drive RD AssemblyTightening torque for the two CBS screws Removing the CR Assembly34. Inserting the Timing Belt 36. Installing the Rear CR Guide Shaft Removing the Rear PE Sensor Assembly38. Removing the Front PE Sensor Assembly 39. Removing the Upper Shield Plate and Upper I/F 41. Removing the Power Supply Board Assembly Removing the Power Supply Board AssemblyAdjustments Adjustment Tools Adjustment OverviewRequired Adjustments Platen Gap/Parallelism Adjustment Adjusting and Resetting the PrinterSetting the PG Adjustment Lever Adjusting the Parallelism of the Carriage Guide Shaft Bidirectional Print Alignment Bi-d AdjustmentDestination Setting Performing the Bi-d Adjustment Using the Settings DisketteBi-d Adjustment Menu Performing the Bi-d Adjustment from the Control Panel11. Pitch Lights Factory SettingsTPE level. Check that the reset value is FF TPE Level Reset17. Main Menu Adjustments Maintenance Name Quantity Availability Part Number Preventive Maintenance LubricationRef. No Lubrication Points Quantity Lubricant MaintenanceLubrication Points 1 Appendix Signal Name Function Connector SummaryBoard Connector Function Pins Pin Signal Name Function Table A-8. Connector Pin Assignments − CN9 Table A-13. Connector Pin Assignments − CN14 Figure A-3. C244 Main Board Component Layout Diagram 2 Circuit Board Component Layout DiagramsFigure A-4. C166 PSB Board Component Layout Diagram Circuit Board and Exploded Diagrams Page DB1 A t s in k Q 1 , D 5 Page Exploded Diagram for FX-21801 Exploded Diagram for FX-21802 Exploded Diagram for FX-21803