Epson TM-FX2180 manual Repairing the Power Supply Board, Problem Cause Checkpoint Solution

Page 37

EPSON FX-2180 Service Manual

Chapter 3 Troubleshooting

 

 

4. Abnormal Printing

START

3.4 Repairing the Power Supply Board

Is the self test

YES

 

Check the data from the

 

 

host PC using the hex

 

printed correctly?

 

 

 

 

 

dump mode.

 

 

 

 

 

 

NO

 

 

 

NO

 

 

 

 

YES

Reset the settings

 

NO

Are any print head

Are the printer

Are all the

 

settings correct?

to their defaults.

wires broken?

 

dots printed

 

 

 

 

 

 

 

 

 

correctly?

 

NO

 

YES

 

 

 

 

YES

 

 

 

 

NO

YES

 

 

 

Is the problem

 

 

 

 

 

 

Check the print head's

 

 

solved?

The table below provides instructions on how to repair the power supply board assembly. It lists various power supply board problems and provides likely causes, checkpoints, and solutions. To determine whether a component is defective, compare its readings with the correct waveforms, resistances, and other values listed in the table below. Then replace the component if necessary.

 

 

YES

Are all the

 

 

coil resistance as

 

 

 

 

Are the correct

 

 

 

 

 

 

 

 

 

 

 

 

END

 

 

 

 

 

 

 

dots aligned

 

described in Table 3-1.

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

correctly?

 

 

 

 

 

 

 

 

 

 

printer drivers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

installed?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Install the correct

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

printer drivers.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the print head

 

 

NO

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Perform the

 

 

coil resistance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

bidirectional alignment.

 

 

correct?

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(See Chapter 5.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the problem

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

Test the print

 

 

 

 

 

 

 

 

 

solved?

 

 

 

 

 

 

 

 

 

 

head drivers on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

END

 

 

 

 

 

 

 

 

 

 

Check the FFC

 

 

 

the main board

 

Does the printer

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

as described in

 

 

 

Check the platen

 

 

NO

Is the

 

 

using a multimeter.

 

 

 

 

Table 3-7.

work correctly with

 

 

 

 

 

 

 

 

 

 

gap/parallelism. (See

 

 

 

 

 

problem

 

 

 

 

 

 

 

 

 

 

another printer

 

 

 

 

 

 

 

 

 

 

Chapter 5.)

 

 

 

 

 

solved?

 

 

 

 

 

 

 

 

 

 

 

 

cable?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cable.

WARNING

Note:

The OPERATE button on the control panel only turns the secondary power circuit on or off, so the primary circuit is live as long as the printer is connected to an AC power outlet. Before you touch the power supply board or repair it, disconnect the printer from the AC power outlet.

 

 

YES

 

 

 

 

 

 

YES

Is the FFC

 

Replace the main

 

 

END

 

board.

 

 

 

OK?

 

 

Is the

YES

 

 

 

 

 

NO

 

 

 

problem

 

 

 

 

 

 

 

 

 

END

 

solved?

 

 

 

 

 

 

 

 

 

 

 

NO

END

 

Replace

 

 

YES

 

 

 

Are the print

 

 

 

 

the FFC.

NO

Is the problem

 

 

Are the bottoms of the

head drivers on

 

 

 

 

solved?

 

NO

characters missing?

 

the main board

 

 

 

 

 

 

OK?

 

NO

 

 

 

NO

 

 

END

 

 

YES

 

Replace the

 

 

 

Is the

 

 

Replace the

 

 

YES

print head

 

print head.

 

Reinstall

problem

and the main

 

 

 

 

 

 

the ribbon

solved?

 

board.

 

 

END

mask.

YES

Replace the

 

 

 

 

 

 

 

 

 

 

END

print head.

END

 

 

 

 

 

 

 

NO

Is the

 

The computer is the

 

problem

 

 

END

source of the

 

solved?

 

 

 

problem.

 

YES

 

 

 

END

 

 

Use an oscilloscope to check the waveforms in Table 3-6.

Table 3-6. Repairing the Power Supply Board

Problem

 

Cause

 

Checkpoint

 

Solution

 

 

 

 

 

 

 

The +35 V and +5

 

Diode bridge DB1

 

Measure the DC

 

Replace

V lines are not

 

is dead.

 

voltage between pins

 

DB1.

output when the

 

 

 

3 and 4 of DB1.

 

 

printer is turned

 

 

 

 

 

 

on.

 

 

 

 

 

 

 

 

Transformer coil

 

Measure the

 

Replace

 

 

T1 is open.

 

resistances of the T1

 

T1.

 

 

 

 

transformer coils at

 

 

 

 

 

 

pins 12 and 15, 9 and

 

 

 

 

 

 

11, 7 and 8, and 3

 

 

 

 

 

 

and 4.

 

 

Figure 3-7. Flowchart 4

3-7

Image 37
Contents 659,&0$18$ FCC Compliance Statement For American Users Trademarks Precautions Preface Table of Contents Page Page Product Description Printing Specifications SpecificationsPrint Speed and Printable Columns Character Printable Printing Speed cpsPrinting Mode ResolutionPrintable Area Vertical Adjacent Dot Density dpiEnvelopes Continuous PaperRoll Paper PostcardsPaper Specifications Paper Feed SpecificationsFront Entry Rear Entry Minimum Maximum Minimum Maximum Front Entry Rear Entry Bottom Entry Min Max Software Specifications Interface SpecificationsFront Entry Bottom Entry Minimum Maximum Physical Specifications Electrical SpecificationsEnvironmental Conditions ReliabilityOperation Button Function LEDsLEDs Color Description Paper Release Lever Positions Error Beep PatternBeeper Lever Position DescriptionSpecial Functions Turning on the Double-strike ModePaper Thickness Lever Positions Printing a Self TestChanging Default Settings Using the Bidirectional Adjustment ModeSetting Options Printing a Hex Dump Consumables and OptionsClearing the Eeprom ConsumablesOperating Principles Printer Mechanism OverviewPower Supply Circuit Operation Power Supply CircuitBoard Input Voltage Fuse F1 Rating Output Voltage ApplicationsControl Circuit Operation Control CircuitCPU IC2 Component Functions+$375 Print Head Troubleshooting InformationSensor Test Points SensorsMotors Error ConditionsSymptom Problem Description Flowchart Unit Level TroubleshootingFlowchart Abnormal Paper Feeding Abnormal Power Operation Problem Cause Checkpoint Solution Repairing the Power Supply BoardWaveform Problem Cause Checkpoint Solution Repairing the Main Board Assembly15. Waveform Repairing the Printer Mechanism Repairing the Printer MechanismFFC TOP Troubleshooting Disassembly and Assembly Description Specification PrecautionsTools ToolAbbreviation Part Name Specifications for ScrewsCategory Item to Question to Answer Checkmark Service Check After RepairWhenever you repair the printer, wipe Disassembly and AssemblyRear tractor tab 1 Preparing to Disassemble the PrinterRemoving the Panel Board Assembly Removing the Panel Board AssemblyRemoving the Print Head Connecting the Print Head FFCsRemoving the HP Sensor Removing the PW Sensor AssemblyRemoving the Ribbon Mask 10. Installing the PW Sensor Assembly13. Removing the Upper Housing Assembly Removing the Upper Housing Assembly15. Removing the Platen Assembly Removing the Platen AssemblyRemoving the Platen Gear Removing the Case Open Sensor AssemblyRemoving the Printer Mechanism 18. Removing the Case Open Sensor AssemblyCN9 Connector Pins21. Removing the CR Motor Assembly Removing the CR Motor Assembly22. Removing the PF Motor Removing the PF Motor Assembly23. Removing the PG Sensor Assembly Removing the PG Sensor AssemblyRemoving the Right Frame Assembly Removing the Right Sub Frame Assembly$-867017 Disassembling the Right Frame Assembly27. Engaging the Right Frame Assembly Gears 1 29. Engaging the Tractor Clutch Cam Removing the Left Frame Assembly30. Removing the Left Frame Assembly Removing the Ribbon Drive RD AssemblyTightening torque for the two CBS screws Removing the CR Assembly34. Inserting the Timing Belt 36. Installing the Rear CR Guide Shaft Removing the Rear PE Sensor Assembly38. Removing the Front PE Sensor Assembly 39. Removing the Upper Shield Plate and Upper I/F 41. Removing the Power Supply Board Assembly Removing the Power Supply Board AssemblyAdjustments Required Adjustments Adjustment OverviewAdjustment Tools Platen Gap/Parallelism Adjustment Adjusting and Resetting the PrinterSetting the PG Adjustment Lever Adjusting the Parallelism of the Carriage Guide Shaft Bidirectional Print Alignment Bi-d AdjustmentDestination Setting Performing the Bi-d Adjustment Using the Settings DisketteBi-d Adjustment Menu Performing the Bi-d Adjustment from the Control Panel11. Pitch Lights Factory SettingsTPE level. Check that the reset value is FF TPE Level Reset17. Main Menu Adjustments Maintenance Name Quantity Availability Part Number Preventive Maintenance LubricationRef. No Lubrication Points Quantity Lubricant MaintenanceLubrication Points 1 Appendix Board Connector Function Pins Connector SummarySignal Name Function Pin Signal Name Function Table A-8. Connector Pin Assignments − CN9 Table A-13. Connector Pin Assignments − CN14 Figure A-3. C244 Main Board Component Layout Diagram 2 Circuit Board Component Layout DiagramsFigure A-4. C166 PSB Board Component Layout Diagram Circuit Board and Exploded Diagrams Page DB1 A t s in k Q 1 , D 5 Page Exploded Diagram for FX-21801 Exploded Diagram for FX-21802 Exploded Diagram for FX-21803