Assembly Instructions
Tools Required:
5mm Allen key wrench (included) 6mm Allen key wrench (included) Phillips head screwdriver
Two open-ended adjustable wrenches for seat slide adjustment.
The assembly drawing on the preceding page highlights each step for easy identification. Bolts, screws, and washers in the included hardware kit are arranged according to each step below.
Step 1: Rear Stabilizer Bar
Place rear stabilizer bar onto the rear of the frame as illustrated and align the bolt holes. Insert and tighten the two M8 x 25mm bolts, making sure to include a flat and split lock washer on each bolt.
Step 2: Console Mast & Handlebar
2-1. Install the console mast:
2-1a. Slide console mast cover onto bottom of console mast.
2-1b. Connect both the main wire harness and the hand pulse harness in the main frame to the two wire harnesses in the bottom of the console mast. Each plug is keyed to fit in only one direction- do not try to force the plugs into the sockets as this may bend the pins.
2-1c. Install the console mast by sliding it over the receptor in the main frame while pulling on the wiring harness. This will keep the slack out of the harness so the wires will not get pinched and damaged.
Insert and tighten the four flat head M8 x 16mm bolts (make sure to use the flat head bolts for this step).
2-1d. Snap console mast cover into top of sidecase.
2-2. Fasten the handlebar on to the console mast by sliding the bracket in the middle of the handlebar over the bolt holes in the console mast. Be careful not to move the bracket around too much on the mast to avoid scratching the mast. Secure the handlebar to the mast with the four round head
M8 x 16mm bolts, making sure to include a flat and split lock washer on each bolt
Step 3: Console & Bottle Holder
3-1. Connect the plugs from the main wiring harness and hand pulse harness to the sockets on the backside of the console circuit board. Each plug is keyed to fit in only one direction- do not try to force the plug into the socket as this may bend the pins. Then, fasten the console to the console mast with four M5 x 12mm screws.
3-2.Place the bottle holder on the console mast. Insert and tighten four
M5 x 12mm screws. Insert the water bottle into the bottle holder. (Note: Some 1190Sr units have a different bottle holder design that requires only two screws).
3-2.Place the bottle holder on the console mast. Insert and tighten two M5x12mm
