Stairmaster 7000 manual Maintenance Instructions, Helpful Hints, Tool List, Maintenance Records

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MAINTENANCE INSTRUCTIONS

HELPFUL HINTS

Read all maintenance instructions thoroughly before beginning work. In some cases, an assistant is required to perform the necessary tasks. The safety level given by the design of this equipment can only be maintained when the equip- ment is regularly examined for damage and wear. Inoperable components shall be replaced immediately or the equipment shall be put out of use until it is repaired. All references to the right or left side and to the front or back are made as if you were on the machine ready to exercise.

TOOL LIST

The following tools are needed to perform service and maintenance:

• Standard screwdriver

• Phillips screwdriver

• Combination wrenches (sizes 7/16 - 3/4")

• Adjustable wrench

• Combination pliers

• External snap ring pliers

• Shop goggles or other eye protection

• Wire stripper/crimper tool

• Allen wrench set (sizes 5/64 - 1/4")

Volt-ohm meter (multimeter)

• Socket set or nut driver set

• Locking pliers

(sizes 1/4 - 3/4" in 1/16" increments)

 

MAINTENANCE RECORDS

For ease of maintenance the 4400/4600 PT/CL console will keep track of hours, number of workouts, time between last servicing, etc. You can quickly access any of the custom menus by pressing [LEVEL: ^], [4], [ENTER]. The console will then display “MACHINE STATUS”. Scroll through the following options:

[ SELECT ]

“ RUN HOURS

XXXX”*

0

[ SELECT ]

“ WORKOUTS

XXXX”

1

[ SELECT ]

“ DISTANCE

XXXX”

2

[ SELECT ]

“ CONS 90211- XXX ”

3

[ SELECT ]

“ STEPMILL”

 

4

[ SELECT ]

-N/A-

 

 

[ SELECT ]

“ MAINT HOURS xxxx”

6

*The machine may show a few hours of use due to testing at the manufacturing facility.

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Contents Stepmill Corporate Headquarters Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425Warranty What is in this MANUAL? PrefaceContents Contents List of Illustrations AppendicesList of Tables Important Safety Instructions Safety GuidelinesSafety Guidelines Physical Dimensions Installation InstructionsDimensions and Specifications for Power Supply SpecificationsRivnut Installation Instructions Basic Operating Instructions General Guidelines for Safe OperationLevel ∧ and Level ∨ to adjust your climbing speed Basic Instructions for First-Time UsersRest Periods Cool DownCorrect Exercise Position Feet Step squarely in the middle of each stepLocked/Non-locked Option Heart Rate MonitoringHeart Rate Input Error Messages Telemetry Heart Rate Using the Transmitter BeltTelemetry Heart Rate Move closer to the consoleTransmitter Belt Maintaining the Transmitter Belt StairMasterPT Console Display WindowIntensity Level Keys Stop KEY Numeric KeypadEntertainment Keypad PromptWorkout Statistics Intensity Level Weight 175 lbsExercise Program Keypad Quick Start ProgramSpeed Intervals Program Fat Burner ProgramAerobic Training Program Rest Interval Constant Heart Rate ProgramPT Console Maximal heart rate = 220 minus age low estimate IndividualsPretest Screening StairMaster Submaximal Fit TestPT Console StairMaster Fitness Protocol MEN WomenTurning on the Cpat Stair Climb Test Turning on the Nycfd Stair Climb TestConsole Codes Custom CodesQuick Scan Programming Machine Status Codes Resetting the Maintenance Hour Counter Configuration CodeHelpful Hints Maintenance InstructionsMaintenance Records Tool ListCleaning and Inspecting Initial ServicePreventive Maintenance Lubrication Maintenance Instructions Recommended Preventive Maintenance Schedule CleanerTroubleshooting the Electrical System TroubleshootingGeneral Troubleshooting Guidelines Console Fails to Power UpTroubleshooting the Electrical System Troubleshooting the Electrical System Display Test Console Diagnostic TestsDiagnostic Codes Keypad TestSerial Port Test Alternator TestError Reporting Tach TestTelemetry Polar Heart Rate Test Speed Control Problems Relay assembly circuit board Speed Control Problems Speed Control Problems Load Resistor Test Troubleshooting the Drive Train If the noise no longer exists, replace the alternatorCheck the step chain assemblies Check the step assembly Ensure the nuts at each step shaft end are tightSide Covers Parts Removal and ReplacementCovers Top CoverBottom Cover Disconnect the DC power cableBack Cover ConsoleRemove the left side cover POLY-V BeltDrive Chain Step shaft on both the upper Lower hinges of that step See Install the new drive chain by reversing the stepsStep Assembly Upper and lower step hingesStep Chain Assembly Remove the right and the left side coversLoosen the nuts on the pillow block bearing housing Upper and Lower Sprocket Assembly To reinstall the sprocket assembly Cable Assembly Reinstall the right side cover. Reconnect the DC power cable Transmission AssemblyAlternator Assembly RELAY/RESISTOR Assembly Parts Removal and Replacement Grounding Instructions Grounding SystemFCC Compliance Canadian DOC Class a ComplianceImportant Phone Numbers Figures Cover Fasteners Step Assembly Figures Sprocket AssembliesTransmission and Alternator Assemblies Wiring Diagram Relay Board