Stairmaster 7000 manual Loosen the nuts on the pillow block bearing housing

Page 63

PARTS REMOVAL AND REPLACEMENT

Loosen the nuts on the pillow block bearing housing.

Loosen the bearing adjustment set screw until the chain tension level is relieved to a point where the master link may be disconnected.

3.Remove the master link.

4.Using the old master link, connect the new chain assembly to the lower half of the old chain assembly.

5.Remove the nut from the step shaft above the master link. It may be necessary to place another 5/16"-18 nut on the opposite end of the step shaft to gain leverage and remove the nut.

6.Remove the bearing, the outer step shaft washer and the modified link of the old step chain assembly from the step shaft.

7.Place the modified link of the new step chain assembly on the step shaft. Reinstall the outer step shaft washer, bearing and nut.

8.Rotate the steps until the next step shaft is in approximately the same place as the previous step shaft.

9.Repeat steps 6-8 until the new chain assembly is installed on the remaining step shafts.

10.Remove the master link connecting the old chain with the new chain.

11.Connect the new chain assembly together with the master link. Tighten the bearing adjustment set screw until the same number of threads as in step 2 are exposed. Tighten the nuts on the pillow block bearing housing.

12.You should consider replacing the opposite step chain so that both chains will wear equally.

13.Reassemble the machine in reverse order.

Page 56

Image 63
Contents Stepmill Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425 Corporate HeadquartersWarranty Preface What is in this MANUAL?Contents Contents Appendices List of TablesList of Illustrations Safety Guidelines Important Safety InstructionsSafety Guidelines Power Supply Specifications Installation InstructionsDimensions and Specifications for Physical DimensionsRivnut Installation Instructions General Guidelines for Safe Operation Basic Operating InstructionsBasic Instructions for First-Time Users Level ∧ and Level ∨ to adjust your climbing speedCool Down Rest PeriodsFeet Step squarely in the middle of each step Correct Exercise PositionHeart Rate Monitoring Heart Rate InputLocked/Non-locked Option Error Messages Move closer to the console Using the Transmitter BeltTelemetry Heart Rate Telemetry Heart RateStairMaster Transmitter Belt Maintaining the Transmitter BeltDisplay Window PT ConsolePrompt Numeric KeypadEntertainment Keypad Intensity Level Keys Stop KEYWorkout Statistics Quick Start Program Weight 175 lbsExercise Program Keypad Intensity LevelFat Burner Program Aerobic Training ProgramSpeed Intervals Program Constant Heart Rate Program Rest IntervalPT Console Individuals Maximal heart rate = 220 minus age low estimateStairMaster Submaximal Fit Test Pretest ScreeningPT Console StairMaster Fitness Protocol Women MENTurning on the Nycfd Stair Climb Test Turning on the Cpat Stair Climb TestCustom Codes Console CodesQuick Scan Programming Machine Status Codes Configuration Code Resetting the Maintenance Hour CounterTool List Maintenance InstructionsMaintenance Records Helpful HintsInitial Service Preventive MaintenanceCleaning and Inspecting Lubrication Maintenance Instructions Cleaner Recommended Preventive Maintenance ScheduleConsole Fails to Power Up TroubleshootingGeneral Troubleshooting Guidelines Troubleshooting the Electrical SystemTroubleshooting the Electrical System Troubleshooting the Electrical System Keypad Test Console Diagnostic TestsDiagnostic Codes Display TestAlternator Test Serial Port TestTach Test Error ReportingTelemetry Polar Heart Rate Test Speed Control Problems Relay assembly circuit board Speed Control Problems Speed Control Problems Load Resistor Test If the noise no longer exists, replace the alternator Troubleshooting the Drive TrainCheck the step chain assemblies Ensure the nuts at each step shaft end are tight Check the step assemblyTop Cover Parts Removal and ReplacementCovers Side CoversConsole Disconnect the DC power cableBack Cover Bottom CoverPOLY-V Belt Drive ChainRemove the left side cover Upper and lower step hinges Install the new drive chain by reversing the stepsStep Assembly Step shaft on both the upper Lower hinges of that step SeeRemove the right and the left side covers Step Chain AssemblyLoosen the nuts on the pillow block bearing housing Upper and Lower Sprocket Assembly To reinstall the sprocket assembly Cable Assembly Transmission Assembly Reinstall the right side cover. Reconnect the DC power cableAlternator Assembly RELAY/RESISTOR Assembly Parts Removal and Replacement Grounding System Grounding InstructionsCanadian DOC Class a Compliance FCC ComplianceImportant Phone Numbers Figures Cover Fasteners Step Assembly Sprocket Assemblies FiguresTransmission and Alternator Assemblies Wiring Diagram Relay Board