Stairmaster 7000 manual To reinstall the sprocket assembly

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PARTS REMOVAL AND REPLACEMENT

7.Have an assistant support the sprocket assembly. Loosen and remove the nuts on the pillow block bearing housing.

8.Remove the sprocket assembly from the frame.

9.Loosen the two set screws on both of the pillow block bearing collars and remove the pillow block bearings from the sprocket axle.

10.To reinstall the sprocket assembly:

Slide the pillow block bearings on both ends of the sprocket axle. Do not tighten the set screw on the pillow block bearing collars yet.

Place the bearing adjusters and the sprocket assembly onto the frame and start the pillow block bearing housing nuts onto the frame.

Slide the sprocket assembly toward the front of the machine while tightening the pillow block bearing housing nuts.

Align the sprocket assembly. The outside face of the left sprocket should be 1-11/16" (4.3 cm) from the outside edge of the left frame rail. Move the sprocket axle within the pillow block bearing collar as needed to get the correct distance.

When the distance is correct, tighten the pillow block bearing collar set screw on the left and right sides of the machine.

Loosen the pillow block bearing housing nuts slightly. Tighten the bearing adjuster set screws until the exact number of threads are exposed (refer to your notes taken earlier). Tighten the pillow block bearing housing nuts.

Check the alignment of the other sprocket at this time. If the distance from the outside edge of the left frame rail to the outside face of the sprocket is not 1-11/16" (4.3 cm), loosen the set screws on the left and right side pillow block bearing collars and adjust the axle. Tighten the pillow block bearing collar set screws on the machine and then go to step 11.

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Contents Stepmill Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425 Corporate HeadquartersWarranty Preface What is in this MANUAL?Contents Contents List of Illustrations AppendicesList of Tables Safety Guidelines Important Safety InstructionsSafety Guidelines Dimensions and Specifications for Installation InstructionsPhysical Dimensions Power Supply SpecificationsRivnut Installation Instructions General Guidelines for Safe Operation Basic Operating InstructionsBasic Instructions for First-Time Users Level ∧ and Level ∨ to adjust your climbing speedCool Down Rest PeriodsFeet Step squarely in the middle of each step Correct Exercise PositionLocked/Non-locked Option Heart Rate MonitoringHeart Rate Input Error Messages Telemetry Heart Rate Using the Transmitter BeltTelemetry Heart Rate Move closer to the consoleStairMaster Transmitter Belt Maintaining the Transmitter BeltDisplay Window PT ConsoleEntertainment Keypad Numeric KeypadIntensity Level Keys Stop KEY PromptWorkout Statistics Exercise Program Keypad Weight 175 lbsIntensity Level Quick Start ProgramSpeed Intervals Program Fat Burner ProgramAerobic Training Program Constant Heart Rate Program Rest IntervalPT Console Individuals Maximal heart rate = 220 minus age low estimateStairMaster Submaximal Fit Test Pretest ScreeningPT Console StairMaster Fitness Protocol Women MENTurning on the Nycfd Stair Climb Test Turning on the Cpat Stair Climb TestCustom Codes Console CodesQuick Scan Programming Machine Status Codes Configuration Code Resetting the Maintenance Hour CounterMaintenance Records Maintenance InstructionsHelpful Hints Tool ListCleaning and Inspecting Initial ServicePreventive Maintenance Lubrication Maintenance Instructions Cleaner Recommended Preventive Maintenance ScheduleGeneral Troubleshooting Guidelines TroubleshootingTroubleshooting the Electrical System Console Fails to Power UpTroubleshooting the Electrical System Troubleshooting the Electrical System Diagnostic Codes Console Diagnostic TestsDisplay Test Keypad TestAlternator Test Serial Port TestTach Test Error ReportingTelemetry Polar Heart Rate Test Speed Control Problems Relay assembly circuit board Speed Control Problems Speed Control Problems Load Resistor Test If the noise no longer exists, replace the alternator Troubleshooting the Drive TrainCheck the step chain assemblies Ensure the nuts at each step shaft end are tight Check the step assemblyCovers Parts Removal and ReplacementSide Covers Top CoverBack Cover Disconnect the DC power cableBottom Cover ConsoleRemove the left side cover POLY-V BeltDrive Chain Step Assembly Install the new drive chain by reversing the stepsStep shaft on both the upper Lower hinges of that step See Upper and lower step hingesRemove the right and the left side covers Step Chain AssemblyLoosen the nuts on the pillow block bearing housing Upper and Lower Sprocket Assembly To reinstall the sprocket assembly Cable Assembly Transmission Assembly Reinstall the right side cover. Reconnect the DC power cableAlternator Assembly RELAY/RESISTOR Assembly Parts Removal and Replacement Grounding System Grounding InstructionsCanadian DOC Class a Compliance FCC ComplianceImportant Phone Numbers Figures Cover Fasteners Step Assembly Sprocket Assemblies FiguresTransmission and Alternator Assemblies Wiring Diagram Relay Board