Stairmaster 7000 manual Initial Service, Preventive Maintenance, Cleaning and Inspecting

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MAINTENANCE INSTRUCTIONS

INITIAL SERVICE

Upon receiving your machine, use a soft, clean towel to wipe off the dust which may have accumulated during shipping. Your new machine will require minor assembly. Refer to the “Installation Instructions” section of this Manual for details.

PREVENTIVE MAINTENANCE

The procedures for performing the recommended preventive maintenance

are summarized in Table 3. The schedule is based on normal usage in a commer- cial health club environment; adjust the schedule to meet actual machine usage. Refer to the “Parts Removal and Replacement” section of this Manual for all disassembly and assembly instructions.

!WARNING

TO AVOID INJURY DUE TO SLIPPERY PEDAL SURFACES, DO NOT USE PETROLEUM-BASED CLEANERS OR ARMORALL-TYPE PROTECTANTS ANYWHERE ON THIS MACHINE OR THE FLOOR MATS.

Cleaning and Inspecting

1.DO NOT USE GLASS CLEANERS OR ANY OTHER HOUSEHOLD CLEANER ON THE CONSOLE. Clean the console daily with a water-dampened cloth and wipe dry after cleaning.

2.Clean the exterior of your Stepmill® 7000 PT exercise system daily with soap and water.

3.Thoroughly clean the entire machine at least once a week.

4.Inspect the painted surfaces of the exposed frame for any rust, bubbling or chips during the weekly cleaning. The salt in perspiration can damage the unpainted surfaces. Repair the damaged area with a rust-inhibitor paint. Contact our Customer Service Department at 800-331-3578 to order a touch-up paint kit.

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Contents Stepmill Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425 Corporate HeadquartersWarranty Preface What is in this MANUAL?Contents Contents Appendices List of TablesList of Illustrations Safety Guidelines Important Safety InstructionsSafety Guidelines Power Supply Specifications Installation InstructionsDimensions and Specifications for Physical DimensionsRivnut Installation Instructions General Guidelines for Safe Operation Basic Operating InstructionsBasic Instructions for First-Time Users Level ∧ and Level ∨ to adjust your climbing speedCool Down Rest PeriodsFeet Step squarely in the middle of each step Correct Exercise PositionHeart Rate Monitoring Heart Rate InputLocked/Non-locked Option Error Messages Move closer to the console Using the Transmitter BeltTelemetry Heart Rate Telemetry Heart RateStairMaster Transmitter Belt Maintaining the Transmitter BeltDisplay Window PT ConsolePrompt Numeric KeypadEntertainment Keypad Intensity Level Keys Stop KEYWorkout Statistics Quick Start Program Weight 175 lbsExercise Program Keypad Intensity LevelFat Burner Program Aerobic Training ProgramSpeed Intervals Program Constant Heart Rate Program Rest IntervalPT Console Individuals Maximal heart rate = 220 minus age low estimateStairMaster Submaximal Fit Test Pretest ScreeningPT Console StairMaster Fitness Protocol Women MENTurning on the Nycfd Stair Climb Test Turning on the Cpat Stair Climb TestCustom Codes Console CodesQuick Scan Programming Machine Status Codes Configuration Code Resetting the Maintenance Hour CounterTool List Maintenance InstructionsMaintenance Records Helpful HintsInitial Service Preventive MaintenanceCleaning and Inspecting Lubrication Maintenance Instructions Cleaner Recommended Preventive Maintenance ScheduleConsole Fails to Power Up TroubleshootingGeneral Troubleshooting Guidelines Troubleshooting the Electrical SystemTroubleshooting the Electrical System Troubleshooting the Electrical System Keypad Test Console Diagnostic TestsDiagnostic Codes Display TestAlternator Test Serial Port TestTach Test Error ReportingTelemetry Polar Heart Rate Test Speed Control Problems Relay assembly circuit board Speed Control Problems Speed Control Problems Load Resistor Test If the noise no longer exists, replace the alternator Troubleshooting the Drive TrainCheck the step chain assemblies Ensure the nuts at each step shaft end are tight Check the step assemblyTop Cover Parts Removal and ReplacementCovers Side CoversConsole Disconnect the DC power cableBack Cover Bottom CoverPOLY-V Belt Drive ChainRemove the left side cover Upper and lower step hinges Install the new drive chain by reversing the stepsStep Assembly Step shaft on both the upper Lower hinges of that step SeeRemove the right and the left side covers Step Chain AssemblyLoosen the nuts on the pillow block bearing housing Upper and Lower Sprocket Assembly To reinstall the sprocket assembly Cable Assembly Transmission Assembly Reinstall the right side cover. Reconnect the DC power cableAlternator Assembly RELAY/RESISTOR Assembly Parts Removal and Replacement Grounding System Grounding InstructionsCanadian DOC Class a Compliance FCC ComplianceImportant Phone Numbers Figures Cover Fasteners Step Assembly Sprocket Assemblies FiguresTransmission and Alternator Assemblies Wiring Diagram Relay Board