Stairmaster 7000 manual POLY-V Belt, Drive Chain, Remove the left side cover

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PARTS REMOVAL AND REPLACEMENT

POLY-V BELT

!WARNING

THE POLY-V BELT MUST BE ADJUSTED SO THAT THE CENTER OF EITHER

SIDE CAN BE DEFLECTED 1/10" (0.3 CM) FROM ITS CENTER LINE WITH FINGER- TIP PRESSURE. A TIGHT BELT WILL CAUSE SLOW AND SLUGGISH OPERATION; A LOOSE BELT WILL CAUSE EXCESSIVE NOISE AND BELT WEAR.

1.Remove the left side cover.

2.Loosen the adjustment bolt that mounts the alternator to the slotted alternator brace then loosen the pivot nut.

3.Pivot the alternator forward to loosen the belt. Remove the Poly-V belt.

4.When reinstalling the Poly-V belt, pivot the alternator forward or back as necessary to allow 1/10" (0.3 cm) of play on either side of the belt (See Figure Below).

5. Tighten the adjustment bolt and verify the Poly-V belt tension.

DRIVE CHAIN

1.Remove the left side cover.

2.Remove the retaining clip and retaining plate from the drive chain master link. Do not remove the master link from the drive chain yet.

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Contents Stepmill Corporate Headquarters Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425Warranty What is in this MANUAL? PrefaceContents Contents Appendices List of TablesList of Illustrations Important Safety Instructions Safety GuidelinesSafety Guidelines Installation Instructions Dimensions and Specifications forPhysical Dimensions Power Supply SpecificationsRivnut Installation Instructions Basic Operating Instructions General Guidelines for Safe OperationLevel ∧ and Level ∨ to adjust your climbing speed Basic Instructions for First-Time UsersRest Periods Cool DownCorrect Exercise Position Feet Step squarely in the middle of each stepHeart Rate Monitoring Heart Rate InputLocked/Non-locked Option Error Messages Using the Transmitter Belt Telemetry Heart RateTelemetry Heart Rate Move closer to the consoleTransmitter Belt Maintaining the Transmitter Belt StairMasterPT Console Display WindowNumeric Keypad Entertainment KeypadIntensity Level Keys Stop KEY PromptWorkout Statistics Weight 175 lbs Exercise Program KeypadIntensity Level Quick Start ProgramFat Burner Program Aerobic Training ProgramSpeed Intervals Program Rest Interval Constant Heart Rate ProgramPT Console Maximal heart rate = 220 minus age low estimate IndividualsPretest Screening StairMaster Submaximal Fit TestPT Console StairMaster Fitness Protocol MEN WomenTurning on the Cpat Stair Climb Test Turning on the Nycfd Stair Climb TestConsole Codes Custom CodesQuick Scan Programming Machine Status Codes Resetting the Maintenance Hour Counter Configuration CodeMaintenance Instructions Maintenance RecordsHelpful Hints Tool ListInitial Service Preventive MaintenanceCleaning and Inspecting Lubrication Maintenance Instructions Recommended Preventive Maintenance Schedule CleanerTroubleshooting General Troubleshooting GuidelinesTroubleshooting the Electrical System Console Fails to Power UpTroubleshooting the Electrical System Troubleshooting the Electrical System Console Diagnostic Tests Diagnostic CodesDisplay Test Keypad TestSerial Port Test Alternator TestError Reporting Tach TestTelemetry Polar Heart Rate Test Speed Control Problems Relay assembly circuit board Speed Control Problems Speed Control Problems Load Resistor Test Troubleshooting the Drive Train If the noise no longer exists, replace the alternatorCheck the step chain assemblies Check the step assembly Ensure the nuts at each step shaft end are tightParts Removal and Replacement CoversSide Covers Top CoverDisconnect the DC power cable Back CoverBottom Cover ConsolePOLY-V Belt Drive ChainRemove the left side cover Install the new drive chain by reversing the steps Step AssemblyStep shaft on both the upper Lower hinges of that step See Upper and lower step hingesStep Chain Assembly Remove the right and the left side coversLoosen the nuts on the pillow block bearing housing Upper and Lower Sprocket Assembly To reinstall the sprocket assembly Cable Assembly Reinstall the right side cover. Reconnect the DC power cable Transmission AssemblyAlternator Assembly RELAY/RESISTOR Assembly Parts Removal and Replacement Grounding Instructions Grounding SystemFCC Compliance Canadian DOC Class a ComplianceImportant Phone Numbers Figures Cover Fasteners Step Assembly Figures Sprocket AssembliesTransmission and Alternator Assemblies Wiring Diagram Relay Board