Stairmaster 7000 manual Parts Removal and Replacement, Side Covers, Top Cover

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PARTS REMOVAL AND REPLACEMENT

COVERS

!WARNING

TO REDUCE THE RISK OF INJURY, DO NOT OPERATE THE MACHINE WHILE THE SIDE COVERS ARE REMOVED. DO NOT ROTATE THE STAIRS WHILE ANYONE'S HANDS ARE INSIDE THE MACHINE.

There are five covers on the machine: two side covers, a back cover, a bottom cover, and a top cover. The side covers overlap the top cover. The side covers must be removed before the top cover and/or the bottom cover can be removed.

All covers are held in place with reusable plastic fasteners (refer to Figure 5 for their location). To remove the fasteners, slide either end of the fastener removal tool under the edge of the pin head (refer to Figure 6). The pin should not be removed. Pull the cover away from the frame. Do NOT use the fastener removal tool or any other sharp tool to pry out the fastener base because you may damage the covers - use the fastener removal tool to remove the pin.

To reinstall the fastener, insert the base of the fastener through the cover and into the frame. When the base is in place, push the pin in all the way to secure the fastener.

Side Covers

1.Remove the 14 fasteners on each side cover.

2.Pull the cover away from the frame.

Top Cover

1.Remove both side covers.

2.Lift the top cover away from the frame.

3.Set the top cover in place. Secure the side covers to complete reinstallation.

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Contents Stepmill Corporate Headquarters Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425Warranty What is in this MANUAL? PrefaceContents Contents List of Tables AppendicesList of Illustrations Important Safety Instructions Safety GuidelinesSafety Guidelines Physical Dimensions Installation InstructionsDimensions and Specifications for Power Supply SpecificationsRivnut Installation Instructions Basic Operating Instructions General Guidelines for Safe OperationLevel ∧ and Level ∨ to adjust your climbing speed Basic Instructions for First-Time UsersRest Periods Cool DownCorrect Exercise Position Feet Step squarely in the middle of each stepHeart Rate Input Heart Rate MonitoringLocked/Non-locked Option Error Messages Telemetry Heart Rate Using the Transmitter BeltTelemetry Heart Rate Move closer to the consoleTransmitter Belt Maintaining the Transmitter Belt StairMasterPT Console Display WindowIntensity Level Keys Stop KEY Numeric KeypadEntertainment Keypad PromptWorkout Statistics Intensity Level Weight 175 lbsExercise Program Keypad Quick Start ProgramAerobic Training Program Fat Burner ProgramSpeed Intervals Program Rest Interval Constant Heart Rate ProgramPT Console Maximal heart rate = 220 minus age low estimate IndividualsPretest Screening StairMaster Submaximal Fit TestPT Console StairMaster Fitness Protocol MEN WomenTurning on the Cpat Stair Climb Test Turning on the Nycfd Stair Climb TestConsole Codes Custom CodesQuick Scan Programming Machine Status Codes Resetting the Maintenance Hour Counter Configuration CodeHelpful Hints Maintenance InstructionsMaintenance Records Tool ListPreventive Maintenance Initial ServiceCleaning and Inspecting Lubrication Maintenance Instructions Recommended Preventive Maintenance Schedule CleanerTroubleshooting the Electrical System TroubleshootingGeneral Troubleshooting Guidelines Console Fails to Power UpTroubleshooting the Electrical System Troubleshooting the Electrical System Display Test Console Diagnostic TestsDiagnostic Codes Keypad TestSerial Port Test Alternator TestError Reporting Tach TestTelemetry Polar Heart Rate Test Speed Control Problems Relay assembly circuit board Speed Control Problems Speed Control Problems Load Resistor Test Troubleshooting the Drive Train If the noise no longer exists, replace the alternatorCheck the step chain assemblies Check the step assembly Ensure the nuts at each step shaft end are tightSide Covers Parts Removal and ReplacementCovers Top CoverBottom Cover Disconnect the DC power cableBack Cover ConsoleDrive Chain POLY-V BeltRemove the left side cover Step shaft on both the upper Lower hinges of that step See Install the new drive chain by reversing the stepsStep Assembly Upper and lower step hingesStep Chain Assembly Remove the right and the left side coversLoosen the nuts on the pillow block bearing housing Upper and Lower Sprocket Assembly To reinstall the sprocket assembly Cable Assembly Reinstall the right side cover. Reconnect the DC power cable Transmission AssemblyAlternator Assembly RELAY/RESISTOR Assembly Parts Removal and Replacement Grounding Instructions Grounding SystemFCC Compliance Canadian DOC Class a ComplianceImportant Phone Numbers Figures Cover Fasteners Step Assembly Figures Sprocket AssembliesTransmission and Alternator Assemblies Wiring Diagram Relay Board