Stairmaster 7000 manual Troubleshooting the Electrical System

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TROUBLESHOOTING THE ELECTRICAL SYSTEM

2.Verify that the AC wall outlet is supplying the correct power in one of two ways: a) Use a voltmeter to verify that the AC line voltage is between 108 and 130 VAC (or between 208 and 240 VAC, if applicable) at the AC wall outlet; or b) Plug in an alternate AC-powered device (a lamp, for example). If the AC wall outlet is supplying the correct power, proceed to step #3. If the voltage is outside the range or if the device does not work when plugged into the AC wall outlet, consult an electrician for further assistance and then retest the AC wall outlet.

3.Plug the AC power cord into the wall outlet and proceed to the next section.

C.Verify DC power.

1.Make sure that the AC power cord is plugged in and that the AC wall outlet is delivering the proper voltage.

2.The indicator light should be lit. If it is, proceed to step #3. If the indicator light is still not lit, replace the power supply and test the new power supply.

3.Disconnect the cable from the DC power connector located on the bottom cover. Use a DC voltmeter to verify 12-19 VDC at the end of the DC cable. Pin #1 is negative and pin #2 is positive. Proceed to step #4 if the VDC is within the range. Replace the power supply if the VDC is outside the range and test the new power supply.

4.Remove the right side cover. Reconnect the DC power cable to the machine. Locate the relay/resistor circuit board located just inside the frame, midway between the top and bottom steps (refer to Wiring Diagram 1). There are three red indicator lights along the bottom edge of the relay assembly circuit board. They are labeled, from top to bottom: Field, Power, and Relay. Ensure the black and white wire power connector (labeled J2 on the relay resistor circuit board) is securely connected to the relay resistor circuit board.

a.The Power light should be lit. If it is, go to step #5. If it is not, disconnect the power connector from the J2 position on the relay

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Contents Stepmill Corporate Headquarters Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425Warranty What is in this MANUAL? PrefaceContents Contents List of Illustrations AppendicesList of Tables Important Safety Instructions Safety GuidelinesSafety Guidelines Installation Instructions Dimensions and Specifications forPhysical Dimensions Power Supply SpecificationsRivnut Installation Instructions Basic Operating Instructions General Guidelines for Safe OperationLevel ∧ and Level ∨ to adjust your climbing speed Basic Instructions for First-Time UsersRest Periods Cool DownCorrect Exercise Position Feet Step squarely in the middle of each stepLocked/Non-locked Option Heart Rate MonitoringHeart Rate Input Error Messages Using the Transmitter Belt Telemetry Heart RateTelemetry Heart Rate Move closer to the consoleTransmitter Belt Maintaining the Transmitter Belt StairMasterPT Console Display WindowNumeric Keypad Entertainment KeypadIntensity Level Keys Stop KEY PromptWorkout Statistics Weight 175 lbs Exercise Program KeypadIntensity Level Quick Start ProgramSpeed Intervals Program Fat Burner ProgramAerobic Training Program Rest Interval Constant Heart Rate ProgramPT Console Maximal heart rate = 220 minus age low estimate IndividualsPretest Screening StairMaster Submaximal Fit TestPT Console StairMaster Fitness Protocol MEN WomenTurning on the Cpat Stair Climb Test Turning on the Nycfd Stair Climb TestConsole Codes Custom CodesQuick Scan Programming Machine Status Codes Resetting the Maintenance Hour Counter Configuration CodeMaintenance Instructions Maintenance RecordsHelpful Hints Tool ListCleaning and Inspecting Initial ServicePreventive Maintenance Lubrication Maintenance Instructions Recommended Preventive Maintenance Schedule CleanerTroubleshooting General Troubleshooting GuidelinesTroubleshooting the Electrical System Console Fails to Power UpTroubleshooting the Electrical System Troubleshooting the Electrical System Console Diagnostic Tests Diagnostic CodesDisplay Test Keypad TestSerial Port Test Alternator TestError Reporting Tach TestTelemetry Polar Heart Rate Test Speed Control Problems Relay assembly circuit board Speed Control Problems Speed Control Problems Load Resistor Test Troubleshooting the Drive Train If the noise no longer exists, replace the alternatorCheck the step chain assemblies Check the step assembly Ensure the nuts at each step shaft end are tightParts Removal and Replacement CoversSide Covers Top CoverDisconnect the DC power cable Back CoverBottom Cover ConsoleRemove the left side cover POLY-V BeltDrive Chain Install the new drive chain by reversing the steps Step AssemblyStep shaft on both the upper Lower hinges of that step See Upper and lower step hingesStep Chain Assembly Remove the right and the left side coversLoosen the nuts on the pillow block bearing housing Upper and Lower Sprocket Assembly To reinstall the sprocket assembly Cable Assembly Reinstall the right side cover. Reconnect the DC power cable Transmission AssemblyAlternator Assembly RELAY/RESISTOR Assembly Parts Removal and Replacement Grounding Instructions Grounding SystemFCC Compliance Canadian DOC Class a ComplianceImportant Phone Numbers Figures Cover Fasteners Step Assembly Figures Sprocket AssembliesTransmission and Alternator Assemblies Wiring Diagram Relay Board