Weider 831.159831 user manual Troubleshooting and Maintenance, Tightening the Cables

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TROUBLESHOOTING AND MAINTENANCE

Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immedi- ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Slack can be removed from the cables in several different ways.

When you are tightening the cables, note that they are linked into two distinct groups. The Rear Cable (70), the

Low Cable (71), the Butterfly Cable (73), and the Ab Cable (74) are all connected to the small weight stack. All three cables will be tightened by tightening the Rear Cable at the small weight stack, or by adjusting the

3 1/2” Pulleys (35) in either set of Pulley Plates (32).

The Press Cable (72) is attached to the large weight stack. The Press Cable can be tightened at the large

weight stack or by moving the “V”-Pulleys (34) on the Press Upright (5) and the Press Seat Frame (12).

The Pulley Plates (32) have four sets of adjustment holes for each 3 1/2” Pulley (35). Slack can be removed from the cables by moving one or both

Pulleys to a set of holes closer to the center of the Pulley Plates.

To move a 3 1/2” Pulley (35), remove the 3/8” Nylon Locknut (90) and the 3/8” x 2” Bolt (93) from the Pulley Plates (32), the Cable Trap (38), and Pulley. Re-attach the Pulley and Cable Trap to the next set of

holes in the Pulley Plates with the Bolt and Nylon Locknut. Note: Begin by moving the bottom Pulley up one set of holes. If the cables are still too loose, move the top Pulley down one set of holes, until the slack in the cables has been removed.

The threaded ends on the Rear Cable (70) and the Press Cable (72) attached to the weight stacks can be used to tighten the cables.

To tighten the Rear Cable (70), remove the 5/16” x

1 3/4” Bolt (96) and the 5/16” Nylon Locknut (86) from the “U”-Bracket (33) and the Short Weight Tube (44).

Tighten the 1/4” Nylon Locknut (103) at the end of the Rear Cable (70) a few turns. Re-attach the “U”- Bracket (33) to the Short Weight Tube (44) with the

5/16” x 1 3/4” Bolt (96) and the 5/16” Nylon Locknut (86).

The Press Cable (72) can be tightened in the same manner.

 

 

32

Adjustment

 

 

Holes

 

93

 

 

 

90

 

 

38

35

 

 

 

 

70

 

 

96

 

33

 

86

 

99

 

103

 

 

 

 

44

28

 

 

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Contents Model No Serial No Serial Number DecalSEARS, Roebuck and CO Hoffman ESTATES, IL Patent PendingTable of Contents Important Precautions Before YOU Begin Using the Power Stack weight systemDecal Assembly Cable AssemblyArm Assembly To open the parts bag for that stageLocate and open the parts bag labeled Frame AssemblyTape over the head of each Bolt 109 Onto the Bolts. Do not tighten the Nylon Locknuts yet100 Do not Tighten the Nylon Locknuts yet YetLocknuts 86. Do not tighten the Nylon Locknuts yet On bottom Press a 2 Square Inner Cap 67 into the Press Top FrameInto On the Short Weight Tube On the bottomMust be behind the Center Top Frame, as shown in step Locknuts 90. Do not tighten the Nylon Locknuts yetNylon Locknuts yet Nylon JamnutsAssembly Pages 30 Identify the Butterfly Cable Pulley BAG 2. Remove one V-PulleyBag for identification of the Pro Pulleys Bracket onLabeled Pulley BAG Bracket On the back of the Butterfly UprightEd as shown Identify the Rear CableIdentify the Ab Cable 74. It is approximately Pulley and the pin on the Upright103 Large tabsGroove of the Pulley Remove the 3 1/2 Pulleys 35 from the otherMake sure Direction shown Be removed in stepPulley Is attached as shownHold the Cable in the groove of the Pulley Identify the Low Cable 71. It is approximatelyCable in the groove of the Pulley Cable Trap 38 to the 3/8 x 4 3/4 Bolt With the 3/8 Nylon JamnutIdentify the Press Cable 72. It is approximately Pulley and the pin on the Press Top FrameWrap the Press Cable 72 around a V-Pulley To hold the Cable in the groove of the PulleyWrap the Press Cable 72 around a 3 1/2 Pulley Pulley onto the 3/8 x 4 3/4 Bolt Route the Press Cable 72 through the Press102 3835 With a 3/8 Nylon Jamnut 92. Make sure Seat Assembly Locate and open the parts bag labeled SeatADJUSTMENTS, beginning on the following Adjustment Pin 40. Note The lip onLeg Press Plate 16 must be on the upper edge Adjustments Attaching the Accessories to a Pulley StationAdjusting the LEG Press Plate Attaching the Curl PADTo change the setting of a weight stack, insert a Changing the Weight SettingWeight stack. Turn the bent end down Weight Resistance Chart High Press LEGLEG LOW Pulley ARM Press Lbs Left TopTroubleshooting and Maintenance Tightening the CablesHole with the Bolt, Washer, and Nylon Locknut 104 Cable ID Chart Cable Diagrams70, 95 1/8 71, 142 1/8 74, 226 1/2 72, 387 5/8 Low Cable Rear Cable Ab Cable Butterfly Cable SEARS, Roebuck and CO., Hoffman ESTATES, IL Full 90 DAY WarrantySEARS, Roebuck and CO., Dept WA, Hoffman ESTATES, IL This Part Identification CHART-Model No R0502APage Round Inner Cap Save this Part LIST/EXPLODED Drawing for Future Reference Qty Description Key No. Qty Exploded DRAWING-Model No
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