American Dryer Corp ML-410 manual Dry, ONE or Both Burners do not Ignite

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DRY

This selection prepares the machine for a “Material Drying Command” from the Phase 7 Microprocessor Controller (computer).

NOTE: Before a drying cycle can be selected, the tumbler (basket) section must be in the level position and both the Front Horizontal Doors as well as the Lint Drawer must be closed.

The PLC (Programmable Logic Controller) senses that the machine is level by the two (2) level switches located on the left side of the base section. One (1) switch is towards the rear of the machine and the other switch is towards the front of the machine.

The PLC senses that the load doors are closed by the two (2) proximity switches located at the top center, of the dryer above the doors. These switches are magnetically actuated by magnets located on the doors.

The PLC senses the Lint Drawer by a push type switch located on the right side of the lint drawer door.

IMPORTANT: THE LINT DRAWER MUST BE CLOSED BEFORE BRINGING THE MACHINE TO A LEVEL POSITION.

If the tumbler (basket) section does not return to a level position;

1.Verify that a “Door Closed” signal is being sensed by the PLC.

2.Check that 80 PSI (5.512 bars) of compressed air is supplied to the machine and that the “Front Down” or “Rear Down” solenoid is being actuated by the PLC.

3.Verify that the Lint Drawer is in the closed position. This signal can be easily verified since it is a PLC input.

Refer to the PLC signal information included in the ladder diagrams and schematics supplied with the machine.

ONE or BOTH BURNERS DO NOT IGNITE

The model MLG-410 dryer has two (2) burner boxes. Each burner box has its own Gas Valve, Spark Ignitor/ Flame-Probe Assembly, and DSI (Direct Spark Ignition) Module.

DSI (Direct Spark Ignition) MODULE

When the dryer calls for heat, and ALL dryer safety switches are satisfied, a 24 VAC control signal is supplied to both DSI Modules. The DSI Module L.E.D. (light emitting diode) indicators will light “red” for approximately

1.5seconds of pre-purge, the L.E.D. (light emitting diode) indicators will light “green.” Each DSI Module will energize its’ respective gas valve and provide an 8 second spark to its’ Spark Ignitor/Flame-Probe Assembly. The gas in both burner boxes should ignite. If ignition does not occur in one or both burners after 8 seconds, the flame will not be sensed by the Spark Ignitor/Flame-Probe Assembly and the DSI Module will go into the “LOCKOUT” mode lighting the L.E.D. (light emitting diode) indicator(s) “red” continuously. THERE ARE NO IGNITION RETRIES BY THE DSI MODULE. Stop the dryer at this point and restart another drying cycle. It may take several restarts to clear the gas supply piping of air.

NOTE: “BURNER FAULT” will occur during the initial set up of the machine, indicating that the burners are not lighting due to air in the gas line.

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Contents QUE Faire SI Vous Sentez UNE Odeur DE GAZ What do YOU do if YOU Smell GASPour Votre Sécurité For Your SafetyFor Your Safety Page Table of Contents Air Blower Drive System Cleaning Adjustments LubricationML-410 Reference Guide Page ML-410 Machine Operational Summary ML-410 Operator CONTROLS/INDICATORSEND of CYCLE/AIR JET JOG Forward/Reverse Push-ButtonsEND of CYCLE/HEATER Fault Indicator ML-410 Machine Operation Troubleshooting InformationAIR JET Load Tilted Unload TiltedIf this selection does not operate ONE or Both Burners do not Ignite DRYImportant Information GAS PressureONE Burner will not Ignite During a Drying Cycle ONE Burner will not Ignite AT the Beginning of a CycleTumbler Temperature and HI-LIMIT Information System Ladder DiagramFront Level Switch Rear Level Switch Optional Sprinkler Control Signals Section What to do if YOU Smell GAS Safety PrecautionsStandards Specifications and Dimensions 410 Tilting Clearance Allow Ances DimensionsML-410 1 Door/2-Way Tilt ML-410 1 Door/2-Way Tilt MLS-410 1 Door/2-Way Tilt ML-410 1 Door/2-Way Tilt With Inlet Air Adapter Reassembly of Dryer Installation ProceduresMLG-410 1 Door/Forward Tilt with Sprinkler Important the Flex Hose Must not be Kinked MLG-410 1 Door/Forward Tilt With Sprinkler MLS-410 2 Door/2-Way Tilt Refer to Tilting Piston Reconnection View on MLS-410 2 Door/2-Way Tilt Fresh AIR Supply Requirements Exhaust Requirements Compressed AIR Supply System Page Optional Automatic Piston Operated Load/Unload Doors Electrical InformationOptional Sprinkler Valve Electrical RequirementsMLG-410 Gas MLS-410 Steam Electrical Service SpecificationsMain Grounding GAS Information Type of Gas Technical Gas Data Gas SpecificationsPiping /Connections Page Steam Requirements High Pressure Steam InformationPage Air Requirements Steam Damper Air System ConnectionsAir Connections Air connection to system --- 1/8-inch N.P.T Steam Damper System Operation Water Supply Connection for Optional Sprinkler System Steam Damper Air Piston Flow Control Operation AdjustmentPreoperational Tests Heat Circuit Operational Test a. Gas Models Natural GASBasket Coating Preparation for OPERATION/START-UPShut Down Instructions Parts ServiceReturning Warranty Parts Returning Warranty CardsPage Cleaning Routine MaintenanceMonthly Lubrication AdjustmentsTumbler Basket Drive System Component System DescriptionsTumbler Basket Manual Reset Hi-Limit Safety Thermostat Safety DevicesTumbler Basket AIR Blower Drive SystemSail Switches for Gas Dryers Only Steam Damper Actuator System Optional Sprinkler Circuit Components Optional Sprinkler System ComponentsRefer to the Dryer Nameplate for voltage rating information ML-410 Sprinkler Option Temperature Controller Settings ADC 113128 1- 03/13/00-25