Sterling SGFE operating instructions Pipework

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Pipework

5.5. Pipework

When all the positions and arrangement for material feed, hopper loader and blo- wer are determined, start assembling the pipework.

Rigid pipes should always be laid next to each other and there should be the follo- wing minimum distances in between:

40 mm (1.67 in.) pipe diameter. . . . . . . . . . . 75 mm (2.95 in.) center distance 50 mm (1.97 in.) pipe diameter . . . . . . . . . . 85 mm (3.35 in.) center distance 65 mm (2.66 in.) pipe diameter . . . . . . . . . 150 mm (5.91 in.) center distance

Laying the pipe can be done on wall brackets, energy supply bridges or in ducts in the floor. Combinations are also possible. Devices according to the local environ- ment have to be provided to allow for screwing of the pipes if they are laid on. The distance between the individual supports should not be more than 3 to 4 m (9.84-13.12 ft) with smooth pipes. Elbows have to be fastened twice. Also it is ab- solutely necessary to provide support for conveying branches if there are any.

Line laying is normally started with the suction line, parting from the blower. Initi- ally, a piece of flexible line of approx. 1 m (3.38 ft.) should be provided to avoid the transfer of oscillations. Flexible lines have to be pushed onto rigid lines and con- nection pieces at a depth of at least 5 cm (1.97 in.) Use hose clamps for fastening. Pipes are connected by means of wide band clamps and rubber muffs. Please check that the pipes are free from gaps and that the clamp is tight. Elbows have to be installed (also in the suction line) on joints from the vertical to the horizontal and where the direction changes. Minor directional changes can be overcome by bending straight lines. A minimum bending radius of 500 mm (19.79 in.) should al- ways be observed (energy loss!).

When assembling conveying branches the minimum distance between machine throat center and discharge of conveying branch must be at least 1.5 m (4.92 ft.) to avoid too small a bending radius. When arranging the flexible connection line movements of the processing machine during operation or during mould change have to be taken into consideration! Assembly of the conveying line is started at material takeup . For line laying the same instructions given for suction line apply.

If PVC hoses are used for conveying, they must be grounded: draw out the copper lead on both ends of the hose and jam it between hose and tube. For fastening, use threaded clamps.

SM4-618

Assembly instructions 5-4

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Contents Sterling Material Processing Parts and Service Department Edition 10/01 Technical serviceSgfe Table of contents Technical data Spare parts list Accessories Assembly instructionsFunctional description Electrical manualGeneral Safety instructionsFor your safety For your safety General For your safety Assembly For your safety Operation For the operating safety of the equipment General Information Concerning these Operating InstructionsConcerning these Operating Instructions Explanations and Definitions Concerning these Operating Instructions Start-up Control system Switching on the control system Switching on the control system Key assignmentSignal times flap B01 Setting the basic parametersChanges only after consultation with Sterling Service Line clearing B09 Setting the basic parameters Conveying time B05Emptying time B14 Error tolerance B22 Setting the basic parameters Blower run on time B17First conveying operations Starting the conveying procedurePossible events Fault hopper Viewing Alarm MessagesSwitching off the unit Maintenance General Maintenance schedule Maintenance schedule Checking the direction of rotation of the vacuum generator Testing the conduit system If conditions points 3 + 4 are not fulfilled Adjusting the suction tubeIf the conditions points 3 + 4 are fulfilled Resp Cleaning/replacing the filter cartridgeServicing the accessories Assembly instructions Transport InstallationMaterial feed Suction pipe Pipework Vacuum generator Rotary lobe vacuum pump GDK Installing the accessoriesElectrical connection Functional description General Technical data Technical dataDimension sheet Sgfe Dimension sheet GSV Dimension sheet GDK 4 kWDimension sheet GDS Spare parts list Optional Pos ID-No DesignationAccessories Electrical manual