Aussie Bonza Leak Testing to be Performed in a WELL-VENTILATED Area, How to perform a leak test

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STEP 15-LEAK TESTING (TO BE PERFORMED IN A WELL-VENTILATED AREA.)

·Perform a leak test before each use.

·Leak test must be performed in a well ventilated area.

·Never perform a leak test on a grill while in use or hot.

·If you detect a gas leak that cannot be corrected by using the leak test procedures below, do not use the LP gas grill.

·Never smoke or have an open flame near the grill during a leak test.

·Insure Regulator Hose does not contact hot metal surfaces.

Supplies Needed for a Leak Test

Clean paint brush, water, and dishwashing liquid

How to perform a leak test

WARNING! Never use an open flame to test for gas leaks.

1)Mix one cup of water with one cup of dish washing liquid.

2)Confirm that all control knobs on the control panel are in the off position.

3)Remove control knobs and the three retaining screws at the bottom of the control panel.

4)Remove front control panel cover.

5)Open valve on LP gas cylinder (Turn counter- clockwise).

6)Check for leaks by brushing the soap solution on all LP gas connections and fittings. Make sure you generously brush the seven locations with the soap solution, completely surrounding the connections and fittings (See diagram below.)

7)If “growing” bubbles appear on any of the connection points, then you have detected a gas leak. Immediately close the LP cylinder valve.

A)If leak appears at either end of hose and regulator assembly, retighten the connection at the leak, but do not overtighten. (Note: Only hand tighten at coupling nut) (See Step 10 of Assembly Instructions) Repeat Leak Test.

B)If the leak is coming from the LP gas cylinder, from the valves at the control knobs, or if the leak cannot be stopped, do not use the grill. Call Customer Service at 1-800-251-7558.

8)Always turn off LP cylinder valve after performing a leak test. (Turn clockwise to a full stop.)

9)If your LP gas grill has been in storage or has not been used for a period of time, the burners should be maintained. See Burner Maintenance in the Care and Maintenance section of this manual.

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1

1-MANIFOLD TUBE

2-REGULATOR HOSE FITTING

5, 6, 7 -GASKET SEAL AROUND MANIFOLD TUBE

5

6

7

3

3-THREADED FITTING

4-HOSE CONNECTION

4

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Contents AussieTM Important Safeguards Page Am 5 pm E.S.T Mon. Fri Telephone PART/DESCRIPTION BonzaKanga Bonza PART/ Description QTY Kanga BonzaPART/ Descripton PART# QTY. Kanga Bonza 47 6mm Wheel LEG/ Side Table Assembly Tools Item 1, 2, or 4 Side Table X 1 3/8 Bolt 8pcs X 1 Bolt 8 pcsFixed LEG/SIDE Table Assembly Tools Item 9 8 pcsItem 10 8 pcs Tear Drop Table ShownLegbrace Assembly Tools X 1 Bolt 8 pcs PcsBottom SHELF/LEG & Caster Assembly Tools Item 19, 20X 1 Bolt Wood LEG 1/4 x 1 3/8 Bolt Metal X 2 Bolt Wood 1/4 X 1 3/8 Bolt MetalWHEEL/ Cylinder Bracket Assembly Tools Item 23, 24Item 27 4 pcs X 1/2 BoltGrill BODY/CART ASSEMBLY- Kanga Models Tools Assembly NextItem 30 Spacer 8 pcs Item 31 6mm x 110mm Bolt 8 pcs Item 32 6mm Wing NUTAssemble Grill Body to CART- Kanga Models 6mm X 110mmGrill BODY/CART ASSEMBLY- Bonza & Bonza Deluxe Models Tools Item 32 6mm Wing NUT 8pcsItem 31 Actual Size 6mm x 110mm Bolt Pcs Grill BODY/CART ASSEMBLY- Bonza Models Continue Assembly of Bonza & Bonza Deluxe Models AT Step6mm x 110mm Bolts Install Burner Tools Attach Decorative Privacy Panel to Cart ALL ModelsNext Or 4 PCSAdjust Tab if greater than 3/16 Cotter PIN Install from underneath Backside of grill16 GAP Install Bottom Body PANEL/GREASE TRAY- ALL Models Install Ceramic Briquette Trays & Grids ALL Models#8 X 1/2 Screw 2pcs Attach Handle to Weather Cover LID Kanga Models Tools SCREW, #10 X 3/8#10 X 3/8 Screw Attach Handle and Heat Indicator to Hood Bonza Models Tools Attach LP Cylinder to Grill ALL Models FIG. KLeak Testing to be Performed in a WELL-VENTILATED Area How to perform a leak testConnecting/ Disconnecting LP Gas Cylinder to Grill GAS, CYLINDER, Hose Regulator InformationLP Gas Cylinder Before Using Your LP GAS Grill PrecautionsSelecting a Location LeakTesting Operating the LP GAS GrillLighting the Grill Using the Integra Spark Ignition System Preparation Before CookingTurn LP cylinder handle counter-clockwise on Confirm each burner is lit before lighting another burnerManual Lighting of the Grill Care and Maintenance Check Your Flame End of Cooking SessionTurn off Your LP Gas Grill Grill CookingBurner Maintenance How to clean procelain coated cast iron burnersCleaning the Grill Body Preventive MaintenanceCeramic Briquettes Bottom Panel/ Grease TrayUsing the ignitor Using a matchBurners will not light Low flame or low heatFlames blow out Flare upPersistent grease fire Important Notice Aussie Grill Company Limited Warranty