Lincoln Electric IM586-B manual

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IM586-B

STT-10 Head & Controls

August, 2007

Boom Mount or Bench Models

For use with: STT-10 Control - Boom Mount Code 10447, 10832 10 Series Wire Drive - Boom Mount Code 10443, 10763, 10818 STT-10 Boom Package Code 10448

Synergic 7F Wire Drive Code 10190, 10191

STT-10 - Bench Model Code 10446, 10766, 10821

STT-10 - Zipline Boom Package Code 10499, 10500, 10773

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR R E P A I R T H I S E Q U I P M E N T W I T H O U T R E A D I N G T H I S M A N U A L A N D T H E S A F E T Y PRECAUTIONS CONTAINED T H R O U G H O U T . A n d , m o s t importantly, think before you act and be careful.

OPERATOR’S MANUAL

Copyright © 2007 Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents IM586-B California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Vii Diagrams Section FP312 Series General Description InstallationSTT-10 Mounting the 10 Series Wire Drive Unit Safety PrecautionsRecommended Processes and Equipment Connecting Wire Drive Unit to Control Box Mounting Synergic 7F Wire Drive UnitMounting the STT-10 Control Box K1565-2 Boom Model Control Speed Range Setting Wire Drive Speed Range SelectionSeries Wire Drive Ratio Selection Electrode RoutingProcedure to Install Drive Roll and Wire Guides Wire Feed Drive Roll KitsSynergic 7F 4-Roll Kits KP655 and KP656 Electric Shock can killGUN and Cable Assemblies with Standard Connection GUN Connections GeneralGUN and Cable Assemblies with FAST-MATE Connection Gmaw GunsWater Connections for Water Cooled Guns Synergic 7F Wire Drives K679Gun Cable Connection with Fast-Mate Connection Gmaw Shielding GasInput Cable STT-10 Control to Power Source Electrical InstallationDual Procedure Switch Options Optional Features InstallationBoom and Bench Conversions Materials Required for bench to boom conversionOperation STT-10 Control DIP Switch SetupOperating Instructions Security Mode Selection Step Trigger Mode Operation SelectionRobotics Mode Selection Range Lockout Mode SelectionKeypad and Display Operation Power-Down SaveOperation Keys Keypad and Display DescriptionTrigger Mode Select Key Trigger Mode SelectionDisplay Control Keys Acceleration Selection Security ModeFigure B.1 Wire Reel Loading READI-REELS, Spools or CoilsDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentGAS Guard Regulator Setting Procedure for Setting Angle of FeedplateMaking a Weld Wire Feed Overload Protection Wire Reel ChangingExplanation of Prompting and Error Messages Display Prompt or ErrorRoll DH Drive AccessoriesSolid & Cored Steel Electrode Driven K683-3 Dual Procedure Switch K683-1 Dual Procedure SwitchK1558-1 Remote Switch Interface Module K1758-L Input Cable Assem BLYCoil Adapter GUN Adapters for 10 Series Wire Drive HeadsMagnum 200/300/400 Guns K206, K289, and K309GUN and Cable Assemblies K1634-1 Wire Reel Enclosure KITMaintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility Contact your local Lincoln Authorized Field Service FacilityTroubleshooting Damaged encoder p.c. board Troubleshooting Electric Shock can kill Procedure for Replacing PC BoardsDiagrams Diagrams Diagrams Connection Diagrams Dimension Print Bench Model Dimension Print Boom Model Control Box STT-10 STT-10 Precaucion Warnung