Lincoln Electric IM586-B manual Safety Precautions, Recommended Processes and Equipment

Page 10

A-2

INSTALLATION

A-2

 

 

 

The 10 Series Wire Drive assemblies include a heavy duty head with an externally changeable gear ratio and 4 driven roll drives housed together in a single combination mounting and connection box. Gun adapters are available to permit use with a variety of standard welding guns.

Available Models:

The STT-10 Wire Feeder system is available configured in both Bench and Boom models.

Bench Models consists of an STT-10 control and a 10 Series wire drive assembly premounted on a platform with a 2" O.D. spindle mounting.

Boom Models consist of a STT-10 control and a wire drive designed to be mounted separately and joined by available head to control cable assemblies.

The head to control cable assemblies are available as stated below:

K1567-”L” Includes a control cable with a 14-pin ms style connection on each end, and a weld cable. Available in lengths “L” of 16, 20 or 25 ft. (4.9, 6.1 or 7.6 m)

K681-”L” Same as above but does not include weld cable available in lengths “L” of 12, 16 or 25 ft. (3.6, 4.9 or 7.6 m).

STT-10 Boom Package (K1568-Series) is also avail- able which includes:

• STT-10 Control Box

• 10 Series Wire Drive

SAFETY PRECAUTIONS

ELECTRIC SHOCK can kill.

•Turn the input power off at the power source disconnect switch before attempting to connect the input power to the STT-10 Control.

•Only qualified personnel should perform this installation.

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INSTALLATION OF THE STT-10 BOOM MOUNT WIRE FEEDER COMPONENTS

Mounting the 10 Series Wire Drive Unit

Mount the 10 Series wire drive unit to the boom or structure using the four 5/16-18 threaded mounting holes located on the bottom of the drive connection box. See Figure A.1 for the size and location of the mounting holes. The feed plate and cover assembly is electrically "hot" when the gun trigger is pressed. Therefore, make certain the feed plate and cover do not come in contact with the structure on which the unit is mounted.

The wire drive unit should be mounted so that the drive rolls are in a vertical plane so dirt will not collect in the drive roll area. Pivot the feed plate so it will point down at an angle so the wire feed gun cable will not be bent sharply as it comes from the unit. See “Procedure for setting angle of Feed Plate” in the OPERATION section of this manual.

• Appropriate length Control and Weld Cables to

connect Control to Wire Drive

• Accessories specific to the Boom package

ordered

RECOMMENDED PROCESSES AND EQUIPMENT

GMAW is the only process supported by the STT-10. It is similar to “short-circuiting transfer” or “short arc” welding in that metal transfer is by physical contact. Non-shorting modes such as axial spray and pulse welding are not supported by STT technology.

5/16-18 THREAD

 

2.25

 

 

 

 

 

 

 

 

 

 

 

 

 

6.00

11.00

3.00

BOTTOM FRONT

10.50

14.50

FEED PLATE DOOR OPEN

5.00

The wire type and size range for the wire drive used, and speed range, are given in the Technical Specifications.

The STT-10 requires a STT-II Power Source.

FIGURE A.1

The boom wire drive speed selection must be set to match the STT-10 control. See “Wire Drive Speed Range Selection” section.

STT-10

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Contents IM586-B Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Vii Diagrams Section FP312 Series General Description InstallationSTT-10 Mounting the 10 Series Wire Drive Unit Safety PrecautionsRecommended Processes and Equipment Connecting Wire Drive Unit to Control Box Mounting Synergic 7F Wire Drive UnitMounting the STT-10 Control Box K1565-2 Boom Model Series Wire Drive Ratio Selection Wire Drive Speed Range SelectionControl Speed Range Setting Electrode RoutingSynergic 7F 4-Roll Kits KP655 and KP656 Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Electric Shock can killGUN and Cable Assemblies with FAST-MATE Connection GUN Connections GeneralGUN and Cable Assemblies with Standard Connection Gmaw GunsGun Cable Connection with Fast-Mate Connection Synergic 7F Wire Drives K679Water Connections for Water Cooled Guns Gmaw Shielding GasElectrical Installation Input Cable STT-10 Control to Power SourceBoom and Bench Conversions Optional Features InstallationDual Procedure Switch Options Materials Required for bench to boom conversionOperation STT-10 Control DIP Switch SetupOperating Instructions Robotics Mode Selection Step Trigger Mode Operation SelectionSecurity Mode Selection Range Lockout Mode SelectionOperation Keys Power-Down SaveKeypad and Display Operation Keypad and Display DescriptionTrigger Mode Select Key Trigger Mode SelectionDisplay Control Keys Security Mode Acceleration SelectionWire Reel Loading READI-REELS, Spools or Coils Figure B.1Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingGAS Guard Regulator Setting Procedure for Setting Angle of FeedplateMaking a Weld Explanation of Prompting and Error Messages Wire Reel ChangingWire Feed Overload Protection Display Prompt or ErrorRoll DH Drive AccessoriesSolid & Cored Steel Electrode Driven K1558-1 Remote Switch Interface Module K683-1 Dual Procedure SwitchK683-3 Dual Procedure Switch K1758-L Input Cable Assem BLYMagnum 200/300/400 Guns GUN Adapters for 10 Series Wire Drive HeadsCoil Adapter K206, K289, and K309K1634-1 Wire Reel Enclosure KIT GUN and Cable AssembliesMaintenance MaintenanceTroubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Authorized Field Service Facility Authorized Field Service Facility Contact your local LincolnTroubleshooting Damaged encoder p.c. board Troubleshooting Procedure for Replacing PC Boards Electric Shock can killDiagrams Diagrams Diagrams Connection Diagrams Dimension Print Bench Model Dimension Print Boom Model Control Box STT-10 STT-10 Precaucion Warnung
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