Lincoln Electric IM586-B manual Installation, General Description, STT-10

Page 9

 

A-1

 

 

 

 

 

INSTALLATION

 

 

 

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS – STT-10 Heads & Controls

 

 

 

SPEC.#

TYPE

 

WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER

 

 

 

 

LOW SPEED RATIO

 

 

 

HIGH SPEED RATIO

 

 

 

 

 

 

 

Speed

 

Wire Size

 

 

 

Speed

Wire Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Solid

 

Cored

 

 

 

Solid

Cored

 

 

K1563-1Δ,

10 Series

 

35-500 IPM

.025 - 3/32 in.

 

.030 - .120 in

 

 

 

 

 

 

 

 

K1563-3

Boom Mount

 

(0.89-12.7 m/m)

(0.6 - 2.4 mm)

 

(0.8 - 3.0 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K679-1

Synergic 7F*

 

50 - 770 IPM

.025 - 1/16 in.

 

.035 - 5/64 in.

 

 

 

 

 

 

 

 

Std Drive

Boom Mount

(1.27 - 19.5 m/m)

(0.6 - 1.6 mm)

 

(0.9 - 2.0 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K679-2

Synergic 7F*

 

---

 

---

 

 

---

 

 

 

80 - 1200 IPM

.025 - .045 in.

.035 - .045 in.

 

Hi-Speed

Boom Mount

 

 

 

 

 

 

 

 

 

 

(2.00 - 30.5 M/M)

(0.6 - 1.2 mm)

(0.9 - 1.2 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1560-1,-2

STT-10

 

35-500 IPM

.025 - 3/32 in.

 

.030 - .120 in.

 

 

 

 

 

 

 

 

 

 

Bench Model

 

(0.89-12.7 m/m)

(0.6 - 2.4 mm)

 

(0.8 - 3.0 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPEC.#

TYPE

 

CONTROLS, HEADS AND COMPLETE UNITS

TEMPERATURE RATING

 

INPUT POWER

 

 

 

PHYSICAL SIZE•

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dimensions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Height

 

 

Width

 

Depth

Weight

 

Operating

Storage

 

K1565-1Δ

 

 

40-42 Vac ± 10%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Controls

STT-10

 

4.0 Amps 50/60 Hz

14.80 “

 

14.20 “

 

4.20 “

18.0

Lbs

 

 

 

 

 

K1565-2

Controls

 

40-42 Vac ± 10%

(375.9 mm)

 

( 360.7mm)

 

(106.7 mm)

(8.2

Kg)

 

 

 

 

 

Controls

 

 

6.0 Amps 50/60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1568-1Δ

10 Series

 

 

 

7.81 “

 

14.71 “

 

11.00“

25.0Lbs

 

 

 

 

 

Std Drive

Boom Mount

 

 

 

(198.4 mm)

 

(373.6 mm)

 

(27.94 mm)

(11.3 Kg)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+40°C

+40°C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to

to

 

K679-1,-2

Synergic 7F*

 

 

 

11.5“

 

7.16“

 

8.06“

16.5 Lbs

 

-20°C

-40°C

 

Std Drive

Boom Mount

 

 

 

( 285.8mm)

 

(181.9 mm)

 

(204.7mm)

(7.5 Kg.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1560-1

 

 

40-42 Vac ± 10%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Std Feeder

 

 

4.0 Amps 50/60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STT-10

 

 

 

20.46 “

 

14.43 “

 

30.35 “

65.0 Lbs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1560-2

Bench Model

40-42 Vac ± 10%

(519.7 mm)

 

(366.5 mm)

 

(770.9 mm)

(29.5 Kg)

 

 

 

 

 

Std Feeder

 

 

6.0 Amps 50/60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Excluding Wire Reel

Δ Included with K1568-Series STT-10 Boom Package

*Synergic 7F drives use 4-roll drives with 2 driven rolls(Drive roll kits not common with 10 Series heads)

GENERAL DESCRIPTION

The STT-10 is a modular line of 42VAC input 4-roll wire feeders. A single control with dual procedure presettability of wire feed speed (in IPM or M/min), peak current, and background current is used with the STT-II power source.

Preset Ranges can be set independently for each procedure for peak current, background current, and wire feed speed.

The STT-10 models have controls providing keypad or remote selectability of either of two procedures.

The units offer 4 independently selectable gun trigger modes for each procedure; cold feed, 2 step and 4-step trig- ger and spot weld mode.

Also, 4 selectable, presettable timers for each procedure; preflow, postflow, burnback and spot weld time.

Arc starting can be optimized for each procedure with 5 selectable wire feed acceleration rates, and independent control of slower run-in procedure.

A gas purge key is provided, as well as cold feed forward and reverse keys with adjustable forward feed speed setting.

Allot these features are selected with a tactile-feel keypad, and are set independently using one of two rotating knob encoders, setting levels are displayed on one of two digital LED displays.

STT-10

Image 9
Contents IM586-B California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Diagrams Section F ViiP312 Series Installation General DescriptionSTT-10 Safety Precautions Mounting the 10 Series Wire Drive UnitRecommended Processes and Equipment Mounting Synergic 7F Wire Drive Unit Connecting Wire Drive Unit to Control BoxMounting the STT-10 Control Box K1565-2 Boom Model Control Speed Range Setting Wire Drive Speed Range SelectionSeries Wire Drive Ratio Selection Electrode RoutingProcedure to Install Drive Roll and Wire Guides Wire Feed Drive Roll KitsSynergic 7F 4-Roll Kits KP655 and KP656 Electric Shock can killGUN and Cable Assemblies with Standard Connection GUN Connections GeneralGUN and Cable Assemblies with FAST-MATE Connection Gmaw GunsWater Connections for Water Cooled Guns Synergic 7F Wire Drives K679Gun Cable Connection with Fast-Mate Connection Gmaw Shielding GasInput Cable STT-10 Control to Power Source Electrical InstallationDual Procedure Switch Options Optional Features InstallationBoom and Bench Conversions Materials Required for bench to boom conversionSTT-10 Control DIP Switch Setup OperationOperating Instructions Security Mode Selection Step Trigger Mode Operation SelectionRobotics Mode Selection Range Lockout Mode SelectionKeypad and Display Operation Power-Down SaveOperation Keys Keypad and Display DescriptionTrigger Mode Selection Trigger Mode Select KeyDisplay Control Keys Acceleration Selection Security ModeFigure B.1 Wire Reel Loading READI-REELS, Spools or CoilsDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingMaking a Weld Wire Feed Overload Protection Wire Reel ChangingExplanation of Prompting and Error Messages Display Prompt or ErrorAccessories Roll DH DriveSolid & Cored Steel Electrode Driven K683-3 Dual Procedure Switch K683-1 Dual Procedure SwitchK1558-1 Remote Switch Interface Module K1758-L Input Cable Assem BLYCoil Adapter GUN Adapters for 10 Series Wire Drive HeadsMagnum 200/300/400 Guns K206, K289, and K309GUN and Cable Assemblies K1634-1 Wire Reel Enclosure KITMaintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility Contact your local Lincoln Authorized Field Service FacilityTroubleshooting Damaged encoder p.c. board Troubleshooting Electric Shock can kill Procedure for Replacing PC BoardsDiagrams Diagrams Diagrams Connection Diagrams Dimension Print Bench Model Dimension Print Boom Model Control Box STT-10 STT-10 Precaucion Warnung