Lincoln Electric IM586-B manual HOW to USE Troubleshooting Guide

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E-1	TROUBLESHOOTING	E-1

HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

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Contents IM586-B Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents P312 Series Diagrams Section FVii STT-10 InstallationGeneral Description Recommended Processes and Equipment Safety PrecautionsMounting the 10 Series Wire Drive Unit Mounting the STT-10 Control Box K1565-2 Boom Model Mounting Synergic 7F Wire Drive UnitConnecting Wire Drive Unit to Control Box Wire Drive Speed Range Selection Control Speed Range SettingSeries Wire Drive Ratio Selection Electrode RoutingWire Feed Drive Roll Kits Procedure to Install Drive Roll and Wire GuidesSynergic 7F 4-Roll Kits KP655 and KP656 Electric Shock can killGUN Connections General GUN and Cable Assemblies with Standard ConnectionGUN and Cable Assemblies with FAST-MATE Connection Gmaw GunsSynergic 7F Wire Drives K679 Water Connections for Water Cooled GunsGun Cable Connection with Fast-Mate Connection Gmaw Shielding GasElectrical Installation Input Cable STT-10 Control to Power SourceOptional Features Installation Dual Procedure Switch OptionsBoom and Bench Conversions Materials Required for bench to boom conversionOperating Instructions STT-10 Control DIP Switch SetupOperation Step Trigger Mode Operation Selection Security Mode SelectionRobotics Mode Selection Range Lockout Mode SelectionPower-Down Save Keypad and Display OperationOperation Keys Keypad and Display DescriptionDisplay Control Keys Trigger Mode SelectionTrigger Mode Select Key Security Mode Acceleration SelectionWire Reel Loading READI-REELS, Spools or Coils Figure B.1Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingMaking a Weld Procedure for Setting Angle of FeedplateGAS Guard Regulator Setting Wire Reel Changing Wire Feed Overload ProtectionExplanation of Prompting and Error Messages Display Prompt or ErrorSolid & Cored Steel Electrode Driven AccessoriesRoll DH Drive K683-1 Dual Procedure Switch K683-3 Dual Procedure SwitchK1558-1 Remote Switch Interface Module K1758-L Input Cable Assem BLYGUN Adapters for 10 Series Wire Drive Heads Coil AdapterMagnum 200/300/400 Guns K206, K289, and K309K1634-1 Wire Reel Enclosure KIT GUN and Cable AssembliesMaintenance MaintenanceTroubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Authorized Field Service Facility Authorized Field Service Facility Contact your local LincolnTroubleshooting Damaged encoder p.c. board Troubleshooting Procedure for Replacing PC Boards Electric Shock can killDiagrams Diagrams Diagrams Connection Diagrams Dimension Print Bench Model Dimension Print Boom Model Control Box STT-10 STT-10 Precaucion Warnung