Lincoln Electric IM586-B manual Table of Contents

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TABLE OF CONTENTS

vi

	.......................................................................................................			Page
	Installation			Section A
	Technical Specifications			A-1
	General Description			A-2
	Recommended Processes and Equipment			A-2
	Installation of the STT-10 Boom Mount Wire Feeder Components			......................................A-2
	Mounting the 10 Series Wire Drive Unit			A-2
	Mounting Synergic 7F Wire Drive Unit			A-3
	Mounting the STT-10 Control Box			A-3
	Connecting Wire Drive Unit to Control Box			A-3
	Electrode Routing			A-4
	Wire Drive Speed Range Selection			A-4
	Control Speed Range Setting			A-4
	10 Series Wire Drive Ratio Selection			A-4
	Wire Feed Drive Roll Kits			A-5
	Procedure to Install Drive Roll and Guide Tubes			A-5
	Synergic 7F Wire Drive 4-Roll Kits (KP655 and KP656)			A-5
	10 Series Wire Drive Roll Kit Installation (KP1505)			A-5
	Gun Connection-General			A-6
	Gun and Cable Assemblies with Standard Connection			A-6
	GMAW Guns			A-6
	Gun Cable Connection with Standard Connection			A-6
	Gun and Cable Assemblies with Fast-Mate Connection			A-6
	GMAW Guns			A-6
	Gun Cable Connection with Fast-Mate Connection			A-7
	Water Connections (For Water Cooled Guns)			A-7
	10 Series Wire Drives			A-7
	Synergic 7F Drives (K679)			A-7
	GMAW Shielding Gas			A-7
	Gas Guard Regulator			A-7
	Electrical Installation			A-8
	Input Cable: STT-10 Control to Power Source			A-8
	Work Cable			A-8
	Optional Features Installation			A-9
	Boom and Bench Conversions			A-9

Operation				Section B
	Safety Precautions			B-1
	Duty Cycle			B-1
	STT-10 Control DIP Switch Setup			B-1
	Keypad and Display Operation			B-4
	Wire Reel Loading			B-6
	Feeding Electrode and Brake Adjustment			B-7
	Drive Roll Pressure Setting			B-7
	Procedure for Setting Angle of Feedplate			B-8
	Gas Guard Regulator Setting			B-8
	Making a Weld			B-8
	Wire Reel Changing			B-9
	Wire Feed Overload Protection			B-9
	Grounding Lead Protector			B-9
	Explanation of Prompting and Error Messages			B-9

	Accessories			Section C
	Drive Roll and Guide Tube Kits			C-1
	Other Optional Features			C-2 thru C-4

	Maintenance			Section D
	Safety Precautions			D-1
	Routine Maintenance			D-1
	Avoiding Wire Feeding Problems			D-1
	Periodic Maintenance			D-1
	Procedure for Removing Feedplate from Wire Feeder			D-1

	Troubleshooting			Section E

Safety Precautions	E-1
Troubleshooting Guide	E-2 thru E-6
Procedure for Replacing PC Boards	E-7

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Contents IM586-B California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Vii Diagrams Section FP312 Series General Description InstallationSTT-10 Mounting the 10 Series Wire Drive Unit Safety PrecautionsRecommended Processes and Equipment Connecting Wire Drive Unit to Control Box Mounting Synergic 7F Wire Drive UnitMounting the STT-10 Control Box K1565-2 Boom Model Electrode Routing Wire Drive Speed Range SelectionControl Speed Range Setting Series Wire Drive Ratio SelectionElectric Shock can kill Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Synergic 7F 4-Roll Kits KP655 and KP656Gmaw Guns GUN Connections GeneralGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATE ConnectionGmaw Shielding Gas Synergic 7F Wire Drives K679Water Connections for Water Cooled Guns Gun Cable Connection with Fast-Mate ConnectionInput Cable STT-10 Control to Power Source Electrical InstallationMaterials Required for bench to boom conversion Optional Features InstallationDual Procedure Switch Options Boom and Bench ConversionsOperation STT-10 Control DIP Switch SetupOperating Instructions Range Lockout Mode Selection Step Trigger Mode Operation SelectionSecurity Mode Selection Robotics Mode SelectionKeypad and Display Description Power-Down SaveKeypad and Display Operation Operation KeysTrigger Mode Select Key Trigger Mode SelectionDisplay Control Keys Acceleration Selection Security ModeFigure B.1 Wire Reel Loading READI-REELS, Spools or CoilsDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentGAS Guard Regulator Setting Procedure for Setting Angle of FeedplateMaking a Weld Display Prompt or Error Wire Reel ChangingWire Feed Overload Protection Explanation of Prompting and Error MessagesRoll DH Drive AccessoriesSolid & Cored Steel Electrode Driven K1758-L Input Cable Assem BLY K683-1 Dual Procedure SwitchK683-3 Dual Procedure Switch K1558-1 Remote Switch Interface ModuleK206, K289, and K309 GUN Adapters for 10 Series Wire Drive HeadsCoil Adapter Magnum 200/300/400 GunsGUN and Cable Assemblies K1634-1 Wire Reel Enclosure KITMaintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility Contact your local Lincoln Authorized Field Service FacilityTroubleshooting Damaged encoder p.c. board Troubleshooting Electric Shock can kill Procedure for Replacing PC BoardsDiagrams Diagrams Diagrams Connection Diagrams Dimension Print Bench Model Dimension Print Boom Model Control Box STT-10 STT-10 Precaucion Warnung