Lincoln Electric IM586-B manual Optional Features Installation, Boom and Bench Conversions

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INSTALLATION

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OPTIONAL FEATURES

INSTALLATION

K1758 Input Cable Assembly

See “Electrical Installation” for instructions.

Dual Procedure Switch Options

K683-1Dual Procedure Switch - Requires K686-2 Adapter for STT-10. Kit includes gun switch, and mountings for Lincoln Innershield and Magnum guns, with 15 ft. (4.5 m) control cable and 3-pin plug. K686-

2Adapter permits 3-pin plug and 5-pin gun trigger plug to be connected to STT-10 5-pin Trigger/Dual Procedure receptacle.

Connect the 5-pin plug of the K686-2 Adapter to the STT-10 Wire Feeder Trigger/Dual Procedure 5-socket receptacle.

The 3-pin plug of the K683-1 Dual Procedure switch connects to the 3-socket receptacle of the Adapter, and the 5-pin plug of the welding gun connects to the 5-socket receptacle of the Adapter.

K683-3Dual Procedure Switch - Kit includes gun switch, and mountings for Lincoln Innershield and Magnum guns, with 15 ft. (4.5m) control cable and 5- pin plug with two leads to connect to gun trigger.

Connect the 5-pin plug of the K683-3 Dual procedure Switch to the STT-10 Wire Feeder Trigger/Dual Procedure 5-socket receptacle.

The two lead plug cord extending out of the 5-pin plug of the Dual Procedure switch is to be connected to the two trigger leads of the welding gun per the instruc- tions shipped with the kit.

K659-1Gas Guard Regulator - Adjustable flow regula- tor with removable adjustor key for CO2 and Argon blend gases. Mounts onto feeder inlet, and reduces gas waste and arc start “blow” by reducing surge caused by excess pressure in supply hose.

Install the 5/8-18 male outlet of the regulator to one, or both of the 5/8-18 female gas inlets on the back panel of the wire drive. Secure fitting with flow adjuster key at top. Attach gas supply to 5/8-18 female inlet of reg- ulator per “GMAW Shielding Gas” section.

K1561-1Robotics Interface Module - The module plugs directly into the STT-10 control board and pro- vides an interface to a properly equipped Fanuc robot. (ArcTool software and an additional process I/O board are needed).

When installed and properly configured, the K1561-1 Robotics Interface Module allows complete control of the welding process from the robot controller.

The Lincoln Electric Companyʼs Automation Center should be contacted for questions regarding installa- tion or operation of the Robotics Interface Module.

All other options, see ACCESSORIES section, are shipped with installation instructions.

K1558-1Remote Switch Interface Module - The Module plugs directly into the SST-10 Control Board and provides for user interface connection of an exter- nal switch (flow switch, etc.) which must be closed to enable the feeder welding operation. Also, the Module provides for interface connection of external equip- ment (fume extractor, etc.) to the Moduleʼs isolated relay contacts (rated for 125VAC, 1 amp externally supplied loads) which actuate when the feeder weld- ing gas solenoid is activated (representing welding operation in process).

Installation and operation instructions are included with the kit.

BOOM AND BENCH CONVERSIONS

The modular design of these feeders allows them to be converted from bench to boom models or vise versa. Some additional parts are required to make this conversion.

Materials Required for bench to boom conversion:

S13100-197Plug and Lead assembly, allows a con- trol cable to connect from control box to the wire drive.

G2868 Mounting Bracket, allows reed switch to be relocated to control box.

K1567-“L”head to control cables are needed to con- nect between the control box and the wire drive.

Materials Required for boom to bench conversion:

L10286-1Wire Reel Stand, for LN-10 or STT-10, mount the reed switch onto the reel stand.

S22777 Control Box Support Bracket, to mount the control box onto the wire drive.

S13100-198Plug and Lead Assembly, electrical con- nection between control box and wire drive.

STT-10

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Contents IM586-B California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents P312 Series Diagrams Section FVii STT-10 InstallationGeneral Description Recommended Processes and Equipment Safety PrecautionsMounting the 10 Series Wire Drive Unit Mounting the STT-10 Control Box K1565-2 Boom Model Mounting Synergic 7F Wire Drive UnitConnecting Wire Drive Unit to Control Box Control Speed Range Setting Wire Drive Speed Range SelectionSeries Wire Drive Ratio Selection Electrode RoutingProcedure to Install Drive Roll and Wire Guides Wire Feed Drive Roll KitsSynergic 7F 4-Roll Kits KP655 and KP656 Electric Shock can killGUN and Cable Assemblies with Standard Connection GUN Connections GeneralGUN and Cable Assemblies with FAST-MATE Connection Gmaw GunsWater Connections for Water Cooled Guns Synergic 7F Wire Drives K679Gun Cable Connection with Fast-Mate Connection Gmaw Shielding GasInput Cable STT-10 Control to Power Source Electrical InstallationDual Procedure Switch Options Optional Features InstallationBoom and Bench Conversions Materials Required for bench to boom conversionOperating Instructions STT-10 Control DIP Switch SetupOperation Security Mode Selection Step Trigger Mode Operation SelectionRobotics Mode Selection Range Lockout Mode SelectionKeypad and Display Operation Power-Down SaveOperation Keys Keypad and Display DescriptionDisplay Control Keys Trigger Mode SelectionTrigger Mode Select Key Acceleration Selection Security ModeFigure B.1 Wire Reel Loading READI-REELS, Spools or CoilsDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentMaking a Weld Procedure for Setting Angle of FeedplateGAS Guard Regulator Setting Wire Feed Overload Protection Wire Reel ChangingExplanation of Prompting and Error Messages Display Prompt or ErrorSolid & Cored Steel Electrode Driven AccessoriesRoll DH Drive K683-3 Dual Procedure Switch K683-1 Dual Procedure SwitchK1558-1 Remote Switch Interface Module K1758-L Input Cable Assem BLYCoil Adapter GUN Adapters for 10 Series Wire Drive HeadsMagnum 200/300/400 Guns K206, K289, and K309GUN and Cable Assemblies K1634-1 Wire Reel Enclosure KITMaintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility Contact your local Lincoln Authorized Field Service FacilityTroubleshooting Damaged encoder p.c. board Troubleshooting Electric Shock can kill Procedure for Replacing PC BoardsDiagrams Diagrams Diagrams Connection Diagrams Dimension Print Bench Model Dimension Print Boom Model Control Box STT-10 STT-10 Precaucion Warnung