Lincoln Electric IM586-B Water Connections for Water Cooled Guns, Synergic 7F Wire Drives K679

Page 15

A-7

INSTALLATION

A-7

 

 

 

Gun Cable Connection with Fast-Mate Connection

1.Check that the drive rolls, feeder guide tubes and gun connector guide tube are appropriate for the electrode size being used. If necessary, change them per “Wire Drive Roll Kits” in this section.

2.Connect gun to gun connector making sure all pins and gas tube line up with appropriate holes in con- nector. Tighten gun by turning large nut on gun cable clockwise.

WATER CONNECTIONS (FOR WATER COOLED GUNS)

10 Series Wire Drives: must have a K590-4 Water Connection Kit installed for each water cooled gun. (See ACCESSORIES).

Using male quick-connect fittings, connect the water hoses to the coolant inlet and outlet on the back of the wire drive. Connect the other ends of these hoses to the appropriate ports on the water cooling units.

In the event the water line fittings on your water cooled gun are incompatible with the female quick connects on the front of the wire drive, male quick- connects (L.E. Part No. S19663) are provided in the Kit for installation on 3/16" (5 mm) I.D. hose (Customer to provide appropriate clamps). The feed- er connectors self seal when disconnected.

Synergic 7F Wire Drives (K679)

Must have a K682-2 Water Connection Kit installed. (See ACCESSORIES).

Using hose clamps provided with the K682-2 kit, con- nect appropriate water hoses to the coolant inlet and outlet fittings on the back of the K682-2 Kit. Connect the other ends of these hoses to the appropriate ports on the water cooling units.

In the event the water line fittings on your water cooled gun are incompatible with the female quick connects on the front of the K682-2 Kit male quick- connects are provided with the kit for installation on 3/16 (5 mm) I.D. hose (Customer to provide appropri- ate clamps). The feeder connectors self seal when disconnected.

GMAW Shielding Gas

WARNING

CYLINDER may explode if damaged.

• Keep cylinder upright and chained to

support.

• Keep cylinder away from areas where it may be damaged.

Never lift welder with cylinder attached.

Never allow welding electrode to touch cylinder.

Keep cylinder away from welding or other live elec- trical circuits.

BUILDUP OF SHIELDING GAS may harm health or kill.

Shut off shielding gas supply when not in use.

SEE AMERICAN NATIONAL STANDARD Z-49.1, “SAFETY IN WELDING AND CUTTING” PUBLISHED BY THE AMERICAN WELDING SOCIETY.

------------------------------------------------------------------------

Customer must provide a cylinder of shielding gas, a pressure regulator, a flow control valve, and a hose from the flow valve to the gas inlet fitting of the wire drive unit.

Connect a supply hose from the gas cylinder flow valve outlet to the 5/8-18 female inert gas fitting on the back panel of the wire drive or, if used, on the inlet of the Gas Guard regulator. (See Below).

Gas Guard Regulator - The Gas Guard Regulator is an optional accessory (K659-1) on these models.

Install the 5/8-18 male outlet of the regulator to the 5/8-18 female gas inlet on the back panel of the wire drive. Secure fitting with flow adjuster key at top. Attach gas supply to 5/8-18 female inlet of regulator per instructions above.

STT-10

Image 15
Contents IM586-B California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Diagrams Section F ViiP312 Series Installation General DescriptionSTT-10 Safety Precautions Mounting the 10 Series Wire Drive UnitRecommended Processes and Equipment Mounting Synergic 7F Wire Drive Unit Connecting Wire Drive Unit to Control BoxMounting the STT-10 Control Box K1565-2 Boom Model Electrode Routing Wire Drive Speed Range SelectionControl Speed Range Setting Series Wire Drive Ratio SelectionElectric Shock can kill Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Synergic 7F 4-Roll Kits KP655 and KP656Gmaw Guns GUN Connections GeneralGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATE ConnectionGmaw Shielding Gas Synergic 7F Wire Drives K679Water Connections for Water Cooled Guns Gun Cable Connection with Fast-Mate ConnectionInput Cable STT-10 Control to Power Source Electrical InstallationMaterials Required for bench to boom conversion Optional Features InstallationDual Procedure Switch Options Boom and Bench ConversionsSTT-10 Control DIP Switch Setup OperationOperating Instructions Range Lockout Mode Selection Step Trigger Mode Operation SelectionSecurity Mode Selection Robotics Mode SelectionKeypad and Display Description Power-Down SaveKeypad and Display Operation Operation KeysTrigger Mode Selection Trigger Mode Select KeyDisplay Control Keys Acceleration Selection Security ModeFigure B.1 Wire Reel Loading READI-REELS, Spools or CoilsDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingMaking a Weld Display Prompt or Error Wire Reel ChangingWire Feed Overload Protection Explanation of Prompting and Error MessagesAccessories Roll DH DriveSolid & Cored Steel Electrode Driven K1758-L Input Cable Assem BLY K683-1 Dual Procedure SwitchK683-3 Dual Procedure Switch K1558-1 Remote Switch Interface ModuleK206, K289, and K309 GUN Adapters for 10 Series Wire Drive HeadsCoil Adapter Magnum 200/300/400 GunsGUN and Cable Assemblies K1634-1 Wire Reel Enclosure KITMaintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility Contact your local Lincoln Authorized Field Service FacilityTroubleshooting Damaged encoder p.c. board Troubleshooting Electric Shock can kill Procedure for Replacing PC BoardsDiagrams Diagrams Diagrams Connection Diagrams Dimension Print Bench Model Dimension Print Boom Model Control Box STT-10 STT-10 Precaucion Warnung