Lincoln Electric IM586-B manual K1758-L Input Cable Assem BLY, K2147 Control Cable and Weld Cable

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ACCESSORIES

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K1758-”L” INPUT CABLE ASSEM-

BLY

Consists of an 8-conductor control cable with a 14-pin plug, a 6-conductor control cable with a 10-pin plug, and an electrode cable with Twist-Mate™ connector. It is rated at 300 amps, 60% duty cycle and is avail- able in lengths of 10 ft. (3 mm), 25 ft. (7.6 m), and 50 ft. (15 m).

K2147 CONTROL CABLE AND WELD CABLE

Consists of an 8-conductor control cable with a 14-pin plug, a 6-conductor control cable with a 10-pin plug, and a co-axil weld cable. It is rated at 300 amps, 60% duty cycle and is available in lengths of 75 ft. (22.6m), 100 ft. (30m).

K659-1 GAS GUARD REGULATOR

Adjustable flow regulator with removable adjustor key for CO2 and Argon blend gases. Mounts onto wire drive gas inlet, and reduces gas waste and arc start "blow" by reducing surge caused by excess pressure in supply hose.

K590-4 WATER CONNECTION KIT

(For 10 Series Wire Drive Only)

Install per the instructions shipped with the kit.

Also, the Module provides for interface connection of external equipment (fume extractor, etc.) to the Moduleʼs isolated relay contacts which actuate when the feeder welding gas solenoid is activated (repre- senting welding operation in process).

K1561-1 ROBOTICS INTERFACE MODULE

The module plugs directly into the STT-10 control board and provides an interface to a properly equipped Fanuc robot. (ArcTool software and an addi- tional process I/O board are needed). When installed and properly configured, the K1561-1 Robotics Interface Module allows complete control of the weld- ing process form the robot controller.

The Lincoln Electric Companyʼs Automation Center should be contacted for questions regarding installa- tion or operation of the Robotics Interface Module.

K1557-1 SWIVEL MOUNT

The K1557-1 Swivel mount attaches to the power source. This kit includes a feeder adapter plate that allows the feeder to rotate on top of the power source. The feeder can be easily separated from the swivel mount at any time. This option is compatible with the K1556-1 Light Duty Caster Kit.

K682-2 WATER CONNECTION KIT

(K679 Synergic 7F Wire Drive Only)

Install to either side of wire feed unit mounting bracket per instructions shipped with the kit.

K683-1 DUAL PROCEDURE SWITCH

-Requires K686-2 Adapter for STT-10. Kit includes gun switch, and mountings for Lincoln Innershield and Magnum guns, with 15 ft. (4.5 m) control cable and 3- pin plug. K686-2 Adapter permits 3-pin plug and 5-pin gun trigger plug to be connected to STT-10 5-pin Trigger/Dual Procedure receptacle.

K1556-1 LIGHT DUTY CASTER KIT

This option provides 4 casters and all required hard- ware to mount it to the Power Feed 10. This option is compatible with the K1557-1 Swivel Mount.

K1555-1 INSULATED LIFT HOOK

For applications where an insulated lift hook is required. This kit provides an easily installed, heavy duty insulated lift eye that mounts to the wire reel stand mast. See the instructions provided with the kit for installation.

K683-3 DUAL PROCEDURE SWITCH

Kit includes gun switch, and mountings for Lincoln Innershield and Magnum guns, with 15 ft. (4.5m) con- trol cable and 5-pin plug with two leads to connect to gun trigger.

K1558-1 REMOTE SWITCH INTERFACE MODULE

The Module provides for user interface connection of an external switch (flow switch, etc.) which must be closed to enable the feeder welding operation.

SPINDLE ADAPTERS:

K162H (Not required for STT-10 Bench Models) Spindle for boom mounting Readi-Reels and 2" (51

mm)I.D. spools with 60 lb. (27.2 kg) capacity. User mounted to appropriately prepared boom framework. Includes an easily adjustable friction brake for control of overrun.

When a 2" (51 mm) spindle is used with Readi-Reels or coils not on 12" (305 mm) O.D. spools, an adapter is required:

STT-10

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Contents IM586-B Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Vii Diagrams Section FP312 Series General Description InstallationSTT-10 Mounting the 10 Series Wire Drive Unit Safety PrecautionsRecommended Processes and Equipment Connecting Wire Drive Unit to Control Box Mounting Synergic 7F Wire Drive UnitMounting the STT-10 Control Box K1565-2 Boom Model Wire Drive Speed Range Selection Control Speed Range SettingSeries Wire Drive Ratio Selection Electrode RoutingWire Feed Drive Roll Kits Procedure to Install Drive Roll and Wire GuidesSynergic 7F 4-Roll Kits KP655 and KP656 Electric Shock can killGUN Connections General GUN and Cable Assemblies with Standard ConnectionGUN and Cable Assemblies with FAST-MATE Connection Gmaw GunsSynergic 7F Wire Drives K679 Water Connections for Water Cooled GunsGun Cable Connection with Fast-Mate Connection Gmaw Shielding GasElectrical Installation Input Cable STT-10 Control to Power SourceOptional Features Installation Dual Procedure Switch OptionsBoom and Bench Conversions Materials Required for bench to boom conversionOperation STT-10 Control DIP Switch SetupOperating Instructions Step Trigger Mode Operation Selection Security Mode SelectionRobotics Mode Selection Range Lockout Mode SelectionPower-Down Save Keypad and Display OperationOperation Keys Keypad and Display DescriptionTrigger Mode Select Key Trigger Mode SelectionDisplay Control Keys Security Mode Acceleration SelectionWire Reel Loading READI-REELS, Spools or Coils Figure B.1Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingGAS Guard Regulator Setting Procedure for Setting Angle of FeedplateMaking a Weld Wire Reel Changing Wire Feed Overload ProtectionExplanation of Prompting and Error Messages Display Prompt or ErrorRoll DH Drive AccessoriesSolid & Cored Steel Electrode Driven K683-1 Dual Procedure Switch K683-3 Dual Procedure SwitchK1558-1 Remote Switch Interface Module K1758-L Input Cable Assem BLYGUN Adapters for 10 Series Wire Drive Heads Coil AdapterMagnum 200/300/400 Guns K206, K289, and K309K1634-1 Wire Reel Enclosure KIT GUN and Cable AssembliesMaintenance MaintenanceTroubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Authorized Field Service Facility Authorized Field Service Facility Contact your local LincolnTroubleshooting Damaged encoder p.c. board Troubleshooting Procedure for Replacing PC Boards Electric Shock can killDiagrams Diagrams Diagrams Connection Diagrams Dimension Print Bench Model Dimension Print Boom Model Control Box STT-10 STT-10 Precaucion Warnung