Lincoln Electric IM586-B manual Operation, Operating Instructions, STT-10 Control DIP Switch Setup

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B-1

OPERATION

B-1

 

 

 

OPERATING INSTRUCTIONS

Safety Precautions

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts such as output terminals or internal wiring.

Unless using cold feed feature when inch- ing with gun trigger, electrode and drive mech- anism are “hot” to work and ground and could remain energized several seconds after the gun trigger is released.

Turn OFF input power at welding power source before Control switch setup or changing drive roll and/or guide tubes.

Welding power source must be connected to system ground per the National Electrical Code or any applicable local codes.

Only qualified personnel should operate this Equipment.

Observe all additional Safety Guidelines detailed throughout this manual.

Duty Cycle

The STT-10 models are rated at 60% duty cycle * for a maximum current of 600 amps.

* Based on a 10 minute time period (6 minutes on, and 4 minutes off).

STT-10 CONTROL DIP SWITCH SETUP

Initial set up of the STT-10 control for the system components being used and for general operator preferences is done using an 8-pole DIP switch locat- ed inside the STT-10 control box.

Setup DIP Switch Access

1)Shut off the input power to the STT-10 control by turning off the power at the welding power source it is connected to.

2)Remove the two screws on the top of the STT-10 control box door and swing the door down to open.

3)Locate the 8-pole DIP switch, near the top left cor- ner of the STT-10 Control P.C. board, labeled S1.

NOTE: Switch settings are only programmed during input power-up restoration.

Setting the DIP Switch

The DIP switch is labeled with an “ON” arrow showing the on direction for each of the 8 individual switches in the DIP switch (S1). The functions of the switch are also labeled and set as described below:

 

Head

 

M 4

S R

L

 

ON

 

 

 

 

 

 

 

S1

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

3

4

5

6

7

8

 

S1

Wire Drive Head Selection

The STT-10 control is set up for proper presettable wire feed speed by setting S1 DIP switches (1 and 2) as appropriate per the following examples for the head specification and 10 Series wire drive external gear selection being used:

For K1563-1,-3 or K1568-Series (10 Series Boom) or K1560-1,-2 (10 Series Bench) with 35-500 IPM (0.89-

12.7m/m) Low Speed Ratio set S1 DIP Switch as fol- lows: (initial factory setting)

Head

M 4 S R L

ON

 

 

 

 

 

 

 

 

S1

1

2

3

4

5

6

7

8

S1

For K679-1 (Synergic 7F Boom) with 50-770 IPM (1.27-19.5 m/m) Low Speed Ratio set S1 DIP Switch

as follows:

 

Head

 

M 4

S R

L

 

ON

 

 

 

 

 

 

 

S1

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

3

4

5

6

7

8

 

S1

For K679-2 (Synergic 7F Boom) with 80-1200 IPM (2.00-30.5 m/m) High Speed Ratio set S1 DIP Switch

as follows:

Head

 

 

 

 

 

 

 

 

 

 

M 4

S R

L

 

ON

 

 

 

 

 

 

 

 

S1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

3

4

5

6

7

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S1

Metric/English Wire Feed Speed Display Selection

The STT-10 Control is set up for Wire Feed Speed dis- play in Metric units (m/min.) or English units (IPM) by setting S1 DIP Switch 4 (Labeled “M”):

S1 switch 4 OFF = IPM (as shipped)

 

Head

 

M 4

S R

L

 

ON

 

 

 

 

 

 

 

 

 

 

 

S1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

 

S1

S1 switch 4 ON = m/min

 

 

Head

 

M 4

S R

L

 

ON

 

 

 

 

 

 

 

S1

 

1

2

 

3

4

5

6

7

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STT-10

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Contents IM586-B Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Diagrams Section F ViiP312 Series Installation General DescriptionSTT-10 Safety Precautions Mounting the 10 Series Wire Drive UnitRecommended Processes and Equipment Mounting Synergic 7F Wire Drive Unit Connecting Wire Drive Unit to Control BoxMounting the STT-10 Control Box K1565-2 Boom Model Series Wire Drive Ratio Selection Wire Drive Speed Range SelectionControl Speed Range Setting Electrode RoutingSynergic 7F 4-Roll Kits KP655 and KP656 Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Electric Shock can killGUN and Cable Assemblies with FAST-MATE Connection GUN Connections GeneralGUN and Cable Assemblies with Standard Connection Gmaw Guns Gun Cable Connection with Fast-Mate Connection Synergic 7F Wire Drives K679 Water Connections for Water Cooled Guns Gmaw Shielding GasElectrical Installation Input Cable STT-10 Control to Power SourceBoom and Bench Conversions Optional Features InstallationDual Procedure Switch Options Materials Required for bench to boom conversionSTT-10 Control DIP Switch Setup OperationOperating Instructions Robotics Mode Selection Step Trigger Mode Operation SelectionSecurity Mode Selection Range Lockout Mode SelectionOperation Keys Power-Down SaveKeypad and Display Operation Keypad and Display DescriptionTrigger Mode Selection Trigger Mode Select KeyDisplay Control Keys Security Mode Acceleration SelectionWire Reel Loading READI-REELS, Spools or Coils Figure B.1Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingMaking a Weld Explanation of Prompting and Error Messages Wire Reel ChangingWire Feed Overload Protection Display Prompt or ErrorAccessories Roll DH DriveSolid & Cored Steel Electrode Driven K1558-1 Remote Switch Interface Module K683-1 Dual Procedure SwitchK683-3 Dual Procedure Switch K1758-L Input Cable Assem BLYMagnum 200/300/400 Guns GUN Adapters for 10 Series Wire Drive HeadsCoil Adapter K206, K289, and K309K1634-1 Wire Reel Enclosure KIT GUN and Cable AssembliesMaintenance MaintenanceTroubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Authorized Field Service Facility Authorized Field Service Facility Contact your local LincolnTroubleshooting Damaged encoder p.c. board Troubleshooting Procedure for Replacing PC Boards Electric Shock can killDiagrams Diagrams Diagrams Connection Diagrams Dimension Print Bench Model Dimension Print Boom Model Control Box STT-10 STT-10 Precaucion Warnung