Lincoln Electric SVM123-A Reconnect Procedure, Fuse and Wire Sizes, Ground Connection

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A-4

INSTALLATION

A-4

 

 

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FUSE AND WIRE SIZES

Protect the input circuit with the super lag fuses or delay type circuit breakers listed on the Technical Specifications page of this manual for the machine being used. They are also called inverse time or ther- mal/magnetic circuit breakers.

DO NOT use fuses or circuit breakers with a lower amp rating than recommended. This can result in nui- sance tripping caused by inrush current even when machine is not being used for welding at high output currents.

Use input and grounding wire sizes that meet local electrical codes, or see the Technical Specifications page in this manual.

GROUND CONNECTION

Ground the frame of the machine. A ground terminal

marked with the symbol is located inside the Case Back of the machine. Access to the rear input panel is at the upper rear of the machine. See your local and national electrical codes for proper grounding meth- ods.

RECONNECT PROCEDURE

Multiple voltage machines are shipped connected to the highest input voltage listed on the machine’s rating plate. Before installing the machine, check that the Reconnect Panel in the Input Box Assembly is con- nected for the proper voltage.

CAUTION

Failure to follow these instructions can cause immedi- ate failure of components within the machine.

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To reconnect a multiple voltage machine to a different voltage, remove input power and follow the Input Connection Diagram located on the inside of Case Back Input Access Door. These connection diagrams are listed below:

1.For 460 single voltage, 230/460 Dual Voltage, 220/440 Dual Voltage, 415 Single Voltage or 575 Single Voltage, refer to Figure A.3a.

2.For 380 Single Voltage Machines, refer to Figure A.3b.

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INPUT POWER SUPPLY CONNECTIONS

A qualified electrician should connect the input power supply leads.

1.Follow all national and local electrical codes.

2.Follow Input Supply Connection Diagram located on the inside of the machine.

3.Use a three-phase line.

4.Remove Input Access Door at upper rear of machine.

5.Connect the three-phase AC power supply leads L1, L2, and L3 to the input terminals on the recon- nect panel. See Figure A.2

3.For 380/500 Dual Voltage Machines, refer to Figure A.3c.

4.For 220/380/440 Triple Voltage Machines, refer to Figure A.3d

IDEALARC DC-1000

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Contents Idealarc Safety Electric and Magnetic FieldsElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Installation Technical Specifications Idealarc DC OutputElectrical Input Connections Electric Shock can KillSelect Proper Location StackingInput Power Supply Connections Reconnect ProcedureFuse and Wire Sizes Ground ConnectionFigure A.3a Input Connection Diagram Figure A.3c -Input Connection Diagram Figure A.3d Input Supply Connection Diagram Output Connections Connection for AIR/CARBON ARC Cutting OperationIdealarc DC-1000 Operation Safety Instructions Electric Shock can killGeneral Description Operational Features and ControlsDesign Features Advantages Recommended Processes and EquipmentWelding Capability Controls and Settings Return to SectionRemote Control of Machine Operation Welding Procedure RecommendationsNA-3 Automatic Wire Feeder ARC Striking with Idealarc DC-1000 and the NA-3 Start Board LN-8 SEMI-AUTOMATIC Wire Feeder RemoteAccessories Table of ContentsIdealarc DC-1000 OPTIONS/ACCESSORIESConnecting the NA-3 or LT-7 to Remote Output Control OptionalConnecting the NA-5 to the Idealarc DC-1000 Figure C.2 NA-5 Wire Feeder Connection to Idealarc DC-1000Connecting the LN-8 to the Idealarc DC-1000 Connecting the LN-9 Wire Feeder to the Idealarc DC-1000 Connecting the LN-7 Wire Feeder to the Idealarc DC-1000 Maintenance Safety Precautions Electric Shock Can Kill Routine and Periodic MaintenanceFigure D.1 Major Component Locations Idealarc DC-1000 Theory of Operation Input Line VOLTAGE, Contac TOR, and Main TransformerOutput Rectification CONTROL, and FeedbackProtection Devices Circuits Contactor HOLD-INSCR Operation Figure E.5 SCR OperationIdealarc DC-1000 Troubleshooting & Repair HOW to USE Troubleshooting Guide Locate Problem SymptomPC Board Troubleshooting Procedures Board can be damaged by static electricityControl Transformer Test Return Return to Master TOC Return Return to Section TOC Perform SCR Output Bridge Troubleshooting & Repair Function Problems Perform Firing Board Test Perform Control Board Test SCR Output Troubleshooting & Repair Test Description Control Transformer T2 Voltage TestTest Procedure Figure F.1 Control Transformer Lead LocationFigure F.2 Control Transformer X1 and X2 Test Points Main Transformer T1 Voltage Test Test Description Figure F.4 Main Secondary Lead Test Points From Expected VAC Firing Board Test Test Procedure for Normal Firing Board Operation Figure F.7 Terminal Strip Jumper Wire Connections Figure F.8 Output Pilot Relay 4CR Location Table F.1 LED 7, 8 and 9 Check List ThenControl Board Test Test Procedure for Normal Control Board Operation Figure F.9 Control Board LED and Pin LocationsPossible Problems Pertaining to the Control Board If LED 1 does not light, when the start switch is onFigure F.11 LED 2 Open Circuit Voltage Test Points If LED 4 lights Static SCR Test Test Procedure Figure F.12Figure F.13 SCR Heat Sink Assembly Test Points Static SCR Test Active SCR Test Active SCR Test Figure F.16 Heat Sink Assembly Test Points Battery Test Scope Settings Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Input Contactor 1CR Cleaning AND/OR Replacement Cleaning Procedure Figure F.18 Input Contactor Cover RemovalContactor Replacement RemovalInstallation SCR Output Bridge Replacement SCR Output Bridge Removal Figure F.22 Preparation For SCR Output Bridge RemovalFigure F.23 SCR Output Bridge Removal Removal of Individual SCR Heat Sink Assemblies SCR Heat Sink Installation SCR Output Bridge InstallationTOC Removal and Reassembly of Lift Bail Removal of Lift Bail Figure F.25 Lift Bail RemovalReassembly of Lift Bail Main Transformer Removal and Installation Main Transformer Disassembly and Assembly Figure F.26 Main Transformer DisassemblyMain Transformer Disassembly Coil Removal ReplacementTransformer Installation Transformer ReassemblyIdealarc DC-1000 Input Idle Amps and Watts Open Circuit VoltagesIdealarc DC-1000 Electrical Diagrams Idealarc DC-1000 Wiring Diagram Codes 9919 Operating Schematic Control PC Board G1585 Layout Firing PC Board G1486-5 and above Layout Control PC Board G1585 Schematic Firing PC Board G1486-5 and above Schematic Output Snubber M14312 Schematic
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