Lincoln Electric SVM123-A service manual Connecting the LN-7 Wire Feeder to the Idealarc DC-1000

Page 30

C-6

ACCESSORIES

C-6

 

 

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

CONNECTING THE LN-7 WIRE FEEDER TO THE IDEALARC DC-1000

1.Set the IDEALARC DC-1000 ON/OFF PUSH BUTTON to OFF.

2.Disconnect main AC input power to the IDE- ALARC DC-1000.

3Connect the wire feeder control cable leads to the IDEALARC DC-1000 terminal strip as shown in Figure C.5.

4.Connect the wire feeder control cable ground lead

to the frame terminal marked .

CAUTION

The IDEALARC DC-1000 must be properly grounded.

____________________________________________________

5.PERFORM THIS STEP ONLY IF THE LN-7 IS EQUIPPED WITH A METER KIT.

Extend wire feeder control cable lead #21 so it can be connected directly to the work piece.

a.Make a bolted connection using AWG #14 or larger insulated wire.

b.Tape the bolted connection with insulating tape.

NOTE: If the work cable length is less than 25 feet and the connections to the work piece are secure, then wire feeder control cable lead #21 can be con- nected directly to the DC-1000 terminal strip.

NOTE: An S-16586-X remote voltage sensing work lead is available for this purpose.

b.Keep the #21 lead electrically separate from the work cable circuit and connection.

c.Tape the #21 lead to work cable for ease of use.

6.Connect the welding cables as shown in Figure C.5.

FIGURE C.5 - LN-7 Wire Feeder Connection to

the IDEALARC DC-1000

NOTE: Welding cables must be of proper capacity for the current and duty cycle for immediate and future applications.

NOTE: The connection diagram shown in Figure C.5 shows the electrode connected for positive polarity. To change polarity:

a.Set the IDEALARC DC-1000 ON/OFF PUSH BUTTON to OFF.

b.Move the electrode cable to the Negative (-) output terminal.

c.Move the work cable to the Positive (+) output terminal.

d.Set the IDEALARC DC-1000 CONTROL POLARITY SWITCH to NEGATIVE.

IDEALARC DC-1000

Image 30
Contents Idealarc Safety Electric and Magnetic FieldsElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Installation Technical Specifications Idealarc DC OutputElectrical Input Connections Electric Shock can KillSelect Proper Location StackingInput Power Supply Connections Reconnect ProcedureFuse and Wire Sizes Ground ConnectionFigure A.3a Input Connection Diagram Figure A.3c -Input Connection Diagram Figure A.3d Input Supply Connection Diagram Output Connections Connection for AIR/CARBON ARC Cutting OperationIdealarc DC-1000 Operation Safety Instructions Electric Shock can killGeneral Description Operational Features and ControlsDesign Features Advantages Recommended Processes and EquipmentWelding Capability Controls and Settings Return to SectionWelding Procedure Recommendations Remote Control of Machine OperationNA-3 Automatic Wire Feeder ARC Striking with Idealarc DC-1000 and the NA-3 Start Board LN-8 SEMI-AUTOMATIC Wire Feeder RemoteAccessories Table of ContentsIdealarc DC-1000 OPTIONS/ACCESSORIESConnecting the NA-3 or LT-7 to Remote Output Control OptionalConnecting the NA-5 to the Idealarc DC-1000 Figure C.2 NA-5 Wire Feeder Connection to Idealarc DC-1000Connecting the LN-8 to the Idealarc DC-1000 Connecting the LN-9 Wire Feeder to the Idealarc DC-1000 Connecting the LN-7 Wire Feeder to the Idealarc DC-1000 Maintenance Safety Precautions Electric Shock Can Kill Routine and Periodic MaintenanceFigure D.1 Major Component Locations Idealarc DC-1000 Theory of Operation Input Line VOLTAGE, Contac TOR, and Main TransformerOutput Rectification CONTROL, and FeedbackProtection Devices Circuits Contactor HOLD-INSCR Operation Figure E.5 SCR OperationIdealarc DC-1000 Troubleshooting & Repair HOW to USE Troubleshooting Guide Locate Problem SymptomPC Board Troubleshooting Procedures Board can be damaged by static electricityControl Transformer Test Return Return to Master TOC Return Return to Section TOC Perform SCR Output Bridge Troubleshooting & Repair Function Problems Perform Firing Board Test Perform Control Board Test SCR Output Troubleshooting & Repair Test Description Control Transformer T2 Voltage TestTest Procedure Figure F.1 Control Transformer Lead LocationFigure F.2 Control Transformer X1 and X2 Test Points Main Transformer T1 Voltage Test Test Description Figure F.4 Main Secondary Lead Test Points From Expected VAC Firing Board Test Test Procedure for Normal Firing Board Operation Figure F.7 Terminal Strip Jumper Wire Connections Figure F.8 Output Pilot Relay 4CR Location Table F.1 LED 7, 8 and 9 Check List ThenControl Board Test Test Procedure for Normal Control Board Operation Figure F.9 Control Board LED and Pin LocationsPossible Problems Pertaining to the Control Board If LED 1 does not light, when the start switch is onFigure F.11 LED 2 Open Circuit Voltage Test Points If LED 4 lights Static SCR Test Test Procedure Figure F.12Figure F.13 SCR Heat Sink Assembly Test Points Static SCR Test Active SCR Test Active SCR Test Figure F.16 Heat Sink Assembly Test Points Battery Test Scope Settings Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Input Contactor 1CR Cleaning AND/OR Replacement Cleaning Procedure Figure F.18 Input Contactor Cover RemovalContactor Replacement RemovalInstallation SCR Output Bridge Replacement SCR Output Bridge Removal Figure F.22 Preparation For SCR Output Bridge RemovalFigure F.23 SCR Output Bridge Removal Removal of Individual SCR Heat Sink Assemblies SCR Heat Sink Installation SCR Output Bridge InstallationTOC Removal and Reassembly of Lift Bail Removal of Lift Bail Figure F.25 Lift Bail RemovalReassembly of Lift Bail Main Transformer Removal and Installation Main Transformer Disassembly and Assembly Figure F.26 Main Transformer DisassemblyMain Transformer Disassembly Coil Removal ReplacementTransformer Installation Transformer ReassemblyIdealarc DC-1000 Input Idle Amps and Watts Open Circuit VoltagesIdealarc DC-1000 Electrical Diagrams Idealarc DC-1000 Wiring Diagram Codes 9919 Operating Schematic Control PC Board G1585 Layout Firing PC Board G1486-5 and above Layout Control PC Board G1585 Schematic Firing PC Board G1486-5 and above Schematic Output Snubber M14312 Schematic