Lincoln Electric SVM123-A Options/Accessories, Connecting the NA-3 or LT-7 to, Idealarc DC-1000

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C-2

 

 

ACCESSORIES

C-2

 

 

 

 

OPTIONS/ACCESSORIES

CONNECTING THE NA-3 OR LT-7 TO

 

• Remote Control Box Assembly (K775)

IDEALARC DC-1000

 

 

 

LN-7

}Semi-Automatic Wire Feeders

1. Disconnect main AC input power to the IDE-

LN-8

ALARC DC-1000.

 

LN-9

 

 

 

NA-3

} Automatic Wire Feeders

2. Set IDEALARC DC-1000 ON/OFF PUSH BUT-

NA-5

TON to OFF.

 

LT-7 and LT-56 Tractors

3. Connect the wire feeder control cable leads to the

METERSIDEALARC DC-1000 terminal strip as shown in

Figure C.1.

Optional factory-installed voltmeter and ammeter are available.

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REMOTE OUTPUT CONTROL - (OPTIONAL)

The K775 Remote Output Control consists of a control box with 28 ft. (8.4 m) four conductor cable. This con- nects to terminals #75, #76, #77 on the terminal strip, and the case grounding screw marked with the sym-

bol on the machine. These terminals are made available by opening the terminal access cover on the case front. This control will give the same control as the output control on the machine.

CONNECTIONS FOR SEMI-AUTO- MATIC OR AUTOMATIC WIRE FEEDER CONTROL

1.Set the ON/OFF PUSH BUTTON to OFF.

2.Locate and open the hinged access door on the Front Case Assembly.

3.Insert control cable through the strain relief box connector and pull enough cable through to reach the terminal strip.

4.Connect the automatic wire feeder control cable to the terminal strip. See corresponding connection diagram in this section of the manual, or the instructions included with the wire feeder.

5.Connect the wire feeder grounding wire to the chassis ground screw marked with the symbol .

NOTE: The IDEALARC DC-1000 Auxiliary Power Circuit (at #31 and #32 on the terminal strip) supplies 115-volt AC power to the wire feeding equipment. The circuit has a 1000 volt ampere rating. An 8-amp slow blow fuse on the machine’s control panel protects the auxiliary power supply from excessive overloads or short circuits.

FIGURE C.1 - NA-3 or LT-7 Wire Feeder Connection to the IDEALARC DC-1000

4.Connect the wire feeder control cable ground lead

to the frame terminal marked .

CAUTION

The IDEALARC DC-1000 must be properly grounded.

____________________________________________________

5.Extend wire feeder control cable lead #21 so it can be connected directly to the work piece.

a.Make a bolted connection using AWG #14 or larger insulated wire.

b.Tape the bolted connection with insulating tape.

NOTE: An S-16586-X remote voltage sensing work lead is available for this purpose.

c.Keep the #21 lead electrically separate from the work cable circuit and connection.

IDEALARC DC-1000

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Contents Idealarc Safety Electric and Magnetic FieldsElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Installation Technical Specifications Idealarc DC OutputElectrical Input Connections Electric Shock can KillSelect Proper Location StackingInput Power Supply Connections Reconnect ProcedureFuse and Wire Sizes Ground ConnectionFigure A.3a Input Connection Diagram Figure A.3c -Input Connection Diagram Figure A.3d Input Supply Connection Diagram Output Connections Connection for AIR/CARBON ARC Cutting OperationIdealarc DC-1000 Operation Safety Instructions Electric Shock can killGeneral Description Operational Features and ControlsDesign Features Advantages Recommended Processes and EquipmentWelding Capability Controls and Settings Return to SectionNA-3 Automatic Wire Feeder Welding Procedure RecommendationsRemote Control of Machine Operation ARC Striking with Idealarc DC-1000 and the NA-3 Start Board LN-8 SEMI-AUTOMATIC Wire Feeder RemoteAccessories Table of ContentsIdealarc DC-1000 OPTIONS/ACCESSORIESConnecting the NA-3 or LT-7 to Remote Output Control OptionalConnecting the NA-5 to the Idealarc DC-1000 Figure C.2 NA-5 Wire Feeder Connection to Idealarc DC-1000Connecting the LN-8 to the Idealarc DC-1000 Connecting the LN-9 Wire Feeder to the Idealarc DC-1000 Connecting the LN-7 Wire Feeder to the Idealarc DC-1000 Maintenance Safety Precautions Electric Shock Can Kill Routine and Periodic MaintenanceFigure D.1 Major Component Locations Idealarc DC-1000 Theory of Operation Input Line VOLTAGE, Contac TOR, and Main TransformerOutput Rectification CONTROL, and FeedbackProtection Devices Circuits Contactor HOLD-INSCR Operation Figure E.5 SCR OperationIdealarc DC-1000 Troubleshooting & Repair HOW to USE Troubleshooting Guide Locate Problem SymptomPC Board Troubleshooting Procedures Board can be damaged by static electricityControl Transformer Test Return Return to Master TOC Return Return to Section TOC Perform SCR Output Bridge Troubleshooting & Repair Function Problems Perform Firing Board Test Perform Control Board Test SCR Output Troubleshooting & Repair Test Description Control Transformer T2 Voltage TestTest Procedure Figure F.1 Control Transformer Lead LocationFigure F.2 Control Transformer X1 and X2 Test Points Main Transformer T1 Voltage Test Test Description Figure F.4 Main Secondary Lead Test Points From Expected VAC Firing Board Test Test Procedure for Normal Firing Board Operation Figure F.7 Terminal Strip Jumper Wire Connections Figure F.8 Output Pilot Relay 4CR Location Table F.1 LED 7, 8 and 9 Check List ThenControl Board Test Test Procedure for Normal Control Board Operation Figure F.9 Control Board LED and Pin LocationsPossible Problems Pertaining to the Control Board If LED 1 does not light, when the start switch is onFigure F.11 LED 2 Open Circuit Voltage Test Points If LED 4 lights Static SCR Test Test Procedure Figure F.12Figure F.13 SCR Heat Sink Assembly Test Points Static SCR Test Active SCR Test Active SCR Test Figure F.16 Heat Sink Assembly Test Points Battery Test Scope Settings Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Input Contactor 1CR Cleaning AND/OR Replacement Cleaning Procedure Figure F.18 Input Contactor Cover RemovalContactor Replacement RemovalInstallation SCR Output Bridge Replacement SCR Output Bridge Removal Figure F.22 Preparation For SCR Output Bridge RemovalFigure F.23 SCR Output Bridge Removal Removal of Individual SCR Heat Sink Assemblies SCR Heat Sink Installation SCR Output Bridge InstallationTOC Removal and Reassembly of Lift Bail Removal of Lift Bail Figure F.25 Lift Bail RemovalReassembly of Lift Bail Main Transformer Removal and Installation Main Transformer Disassembly and Assembly Figure F.26 Main Transformer DisassemblyMain Transformer Disassembly Coil Removal ReplacementTransformer Installation Transformer ReassemblyIdealarc DC-1000 Input Idle Amps and Watts Open Circuit VoltagesIdealarc DC-1000 Electrical Diagrams Idealarc DC-1000 Wiring Diagram Codes 9919 Operating Schematic Control PC Board G1585 Layout Firing PC Board G1486-5 and above Layout Control PC Board G1585 Schematic Firing PC Board G1486-5 and above Schematic Output Snubber M14312 Schematic