Lincoln Electric SVM123-A service manual LN-8 SEMI-AUTOMATIC Wire Feeder, Remote

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B-8

OPERATION

B-8

 

 

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c.Set NA-3 Start Board current and voltage as close to the welding procedure current and voltage as possible.

NOTE: The Start Board current and volt- age should be as close as possible to the welding procedure current and voltage, while still getting satisfactory starts.

d.Set the start time to as low a time as possi- ble while still getting satisfactory starts.

7.Start and make the weld.

IDEALARC DC-1000 POWER SOURCE SETTING WHEN CONNECTED TO NA-5 AUTOMATIC WIRE FEEDER

When using the IDEALARC DC-1000 with the NA-5 automatic wire feeder, set the controls on the IDE- ALARC DC-1000 as follows for the best performance:

1.Turn OFF main AC input power supply to the IDE- ALARC DC-1000.

2.Connect the electrode cables to terminal polarity to be used.

3.Set the CONTROL CIRCUIT POLARITY SWITCH to the same polarity as the electrode cable con- nection.

4.Set the OUTPUT CONTROL SWITCH to

REMOTE.

5.Set the IDEALARC DC-1000 WELDING MODE SWITCH to the position that matches the welding process being used.

a.For submerged arc welding, set WELDING MODE SWITCH TO CV SUBMERGED ARC position.

b.For all open arc welding processes set

WELDING MODE SWITCH TO CV INNERSHIELD® position.

6.Set the Open Voltage Control four volts higher than the welding voltage, and the inch speed at 1/2 the welding wire feed speed for the initial test weld.

7.Refer to NA-5 Operator’s Manual for instructions on how to use the NA-5.

LN-8 SEMI-AUTOMATIC WIRE FEEDER

To use the LN-8 Semi-Automatic Wire Feeder with IDEALARC DC-1000

1.Set the IDEALARC DC-1000 WELDING MODE SWITCH to either CV Innershield® mode or CV Submerged Arc mode depending on the welding process being used.

2.Set the IDEALARC DC-1000 OUTPUT CONTROL SWITCH to the REMOTE position.

3.Set the LN-8 Welding Mode Switch to the CV position. The LN-8 Welding Mode Switch is locat- ed on the variable voltage VV (CC) board.

4.Refer to the LN-8 Operator’s Manual for instruc- tions on how to use the LN-8.

LN-7 AND LN-9 SEMI-AUTOMATIC WIRE FEEDERS OR OTHER CONSTANT WIRE FEEDERS

To use the LN-7, LN-9, or other constant wire feed speed semi-automatic wire feeders with IDEALARC DC-1000

1.Set the IDEALARC DC-1000 WELDING MODE SWITCH to either CV Innershield® mode or CV Submerged Arc mode depending on the welding process being used.

NOTE: These semi-automatic wire feeders cannot be used in the VV (CC) mode.

2.Set the IDEALARC DC-1000 OUTPUT CONTROL SWITCH.

a.LN-7: Use either an optional K775 Remote Control Box Assembly or set the IDE- ALARC DC-1000 OUTPUT CONTROL SWITCH in the Local position.

b.LN-9: Refer to the LN-9 Operator’s Manual for instructions on how to use the LN-9.

IDEALARC DC-1000

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Contents Idealarc Safety Electric and Magnetic FieldsElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Installation Technical Specifications Idealarc DC OutputElectric Shock can Kill Select Proper LocationElectrical Input Connections StackingReconnect Procedure Fuse and Wire SizesInput Power Supply Connections Ground ConnectionFigure A.3a Input Connection Diagram Figure A.3c -Input Connection Diagram Figure A.3d Input Supply Connection Diagram Output Connections Connection for AIR/CARBON ARC Cutting OperationIdealarc DC-1000 Operation Safety Instructions Electric Shock can killOperational Features and Controls Design Features AdvantagesGeneral Description Recommended Processes and EquipmentWelding Capability Controls and Settings Return to SectionWelding Procedure Recommendations Remote Control of Machine OperationNA-3 Automatic Wire Feeder ARC Striking with Idealarc DC-1000 and the NA-3 Start Board LN-8 SEMI-AUTOMATIC Wire Feeder RemoteAccessories Table of ContentsOPTIONS/ACCESSORIES Connecting the NA-3 or LT-7 toIdealarc DC-1000 Remote Output Control OptionalConnecting the NA-5 to the Idealarc DC-1000 Figure C.2 NA-5 Wire Feeder Connection to Idealarc DC-1000Connecting the LN-8 to the Idealarc DC-1000 Connecting the LN-9 Wire Feeder to the Idealarc DC-1000 Connecting the LN-7 Wire Feeder to the Idealarc DC-1000 Maintenance Safety Precautions Electric Shock Can Kill Routine and Periodic MaintenanceFigure D.1 Major Component Locations Idealarc DC-1000 Theory of Operation Input Line VOLTAGE, Contac TOR, and Main TransformerOutput Rectification CONTROL, and FeedbackProtection Devices Circuits Contactor HOLD-INSCR Operation Figure E.5 SCR OperationIdealarc DC-1000 Troubleshooting & Repair HOW to USE Troubleshooting Guide Locate Problem SymptomPC Board Troubleshooting Procedures Board can be damaged by static electricityControl Transformer Test Return Return to Master TOC Return Return to Section TOC Perform SCR Output Bridge Troubleshooting & Repair Function Problems Perform Firing Board Test Perform Control Board Test SCR Output Troubleshooting & Repair Test Description Control Transformer T2 Voltage TestTest Procedure Figure F.1 Control Transformer Lead LocationFigure F.2 Control Transformer X1 and X2 Test Points Main Transformer T1 Voltage Test Test Description Figure F.4 Main Secondary Lead Test Points From Expected VAC Firing Board Test Test Procedure for Normal Firing Board Operation Figure F.7 Terminal Strip Jumper Wire Connections Figure F.8 Output Pilot Relay 4CR Location Table F.1 LED 7, 8 and 9 Check List ThenControl Board Test Test Procedure for Normal Control Board Operation Figure F.9 Control Board LED and Pin LocationsPossible Problems Pertaining to the Control Board If LED 1 does not light, when the start switch is onFigure F.11 LED 2 Open Circuit Voltage Test Points If LED 4 lights Static SCR Test Test Procedure Figure F.12Figure F.13 SCR Heat Sink Assembly Test Points Static SCR Test Active SCR Test Active SCR Test Figure F.16 Heat Sink Assembly Test Points Battery Test Scope Settings Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Input Contactor 1CR Cleaning AND/OR Replacement Cleaning Procedure Figure F.18 Input Contactor Cover RemovalContactor Replacement RemovalInstallation SCR Output Bridge Replacement SCR Output Bridge Removal Figure F.22 Preparation For SCR Output Bridge RemovalFigure F.23 SCR Output Bridge Removal Removal of Individual SCR Heat Sink Assemblies SCR Heat Sink Installation SCR Output Bridge InstallationTOC Removal and Reassembly of Lift Bail Removal of Lift Bail Figure F.25 Lift Bail RemovalReassembly of Lift Bail Main Transformer Removal and Installation Main Transformer Disassembly and Assembly Figure F.26 Main Transformer DisassemblyMain Transformer Disassembly Coil Removal ReplacementTransformer Installation Transformer ReassemblyIdealarc DC-1000 Input Idle Amps and Watts Open Circuit VoltagesIdealarc DC-1000 Electrical Diagrams Idealarc DC-1000 Wiring Diagram Codes 9919 Operating Schematic Control PC Board G1585 Layout Firing PC Board G1486-5 and above Layout Control PC Board G1585 Schematic Firing PC Board G1486-5 and above Schematic Output Snubber M14312 Schematic