Lincoln Electric SVM123-A SCR Heat Sink Installation, SCR Output Bridge Installation

Page 93

Section TOC

Master TOC

F-53

TROUBLESHOOTING & REPAIR

F-53

 

SCR OUTPUT BRIDGE REPLACEMENT

Return to

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to

Return to Master TOC

Return to Master TOC

Return to Master TOC

SCR HEAT SINK

INSTALLATION

NOTE: Upon reassembly, apply a thin layer of Lincoln E1868 (Dow Corning #340) heat sink compound to all bolted electrical connections on the aluminum heat sinks, including positive buss bar.

1.Slide a new SCR assembly onto the mounting studs.

2.Carefully attach the positive buss bar onto the heat sink which had been removed. If it had been nec- essary to remove the buss bar, replace it at this time.

3.Align snubber assembly in position on SCR output bridge assembly.

4.Using a 9/16” wrench, secure the SCR output bridge and snubber assemblies with two nuts, flat wash- ers, and lock washers.

5.Using a 5/16 (8mm) nut driver or flat head screw driver, attach snubber assembly ground wire with screws previously removed.

SCR OUTPUT BRIDGE

INSTALLATION

NOTE: Upon reassembly, apply a thin layer of Lincoln E1868 (Dow Corning #340) heat sink compound to all bolted electrical connections on the aluminum heat sinks.

1.Support the SCR bridge assembly with a lift hook or rope.

2.Clear all leads and carefully posi- tion the SCR bridge assembly in place.

3.Place insulators between SCR bridge assembly and the output rectifier mounting bracket. See Figure F.23. Check for electrical isolation with an analog ohmmeter. Minimum acceptable resistance to ground is 500,000 ohms.

4.With the 5/16” socket wrench, attach bottom six screws securing the front panel assembly to the base. Carefully push the front panel rearward into position.

5.Attach resistor R2 to the unit using a 7/16” wrench Secure leads #217 and #222 to resistor R2.

6.Using a 1/2” socket wrench, attach the four screws (2 on each side) holding the transformer side panels and SCR assembly rails to the main transformer.

IDEALARC DC-1000

Image 93
Contents Idealarc Electric and Magnetic Fields SafetyElectric Shock can kill Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Output Technical Specifications Idealarc DCSelect Proper Location Electric Shock can KillElectrical Input Connections StackingFuse and Wire Sizes Reconnect ProcedureInput Power Supply Connections Ground ConnectionFigure A.3a Input Connection Diagram Figure A.3c -Input Connection Diagram Figure A.3d Input Supply Connection Diagram Output Connections Cutting Operation Connection for AIR/CARBON ARCIdealarc DC-1000 Operation Electric Shock can kill Safety InstructionsDesign Features Advantages Operational Features and ControlsGeneral Description Recommended Processes and EquipmentWelding Capability Return to Section Controls and SettingsWelding Procedure Recommendations Remote Control of Machine OperationNA-3 Automatic Wire Feeder ARC Striking with Idealarc DC-1000 and the NA-3 Start Board Remote LN-8 SEMI-AUTOMATIC Wire FeederTable of Contents AccessoriesConnecting the NA-3 or LT-7 to OPTIONS/ACCESSORIESIdealarc DC-1000 Remote Output Control OptionalFigure C.2 NA-5 Wire Feeder Connection to Idealarc DC-1000 Connecting the NA-5 to the Idealarc DC-1000Connecting the LN-8 to the Idealarc DC-1000 Connecting the LN-9 Wire Feeder to the Idealarc DC-1000 Connecting the LN-7 Wire Feeder to the Idealarc DC-1000 Maintenance Routine and Periodic Maintenance Safety Precautions Electric Shock Can KillFigure D.1 Major Component Locations Idealarc DC-1000 Theory of Operation TOR, and Main Transformer Input Line VOLTAGE, ContacCONTROL, and Feedback Output RectificationCircuits Contactor HOLD-IN Protection DevicesFigure E.5 SCR Operation SCR OperationIdealarc DC-1000 Troubleshooting & Repair Locate Problem Symptom HOW to USE Troubleshooting GuideBoard can be damaged by static electricity PC Board Troubleshooting ProceduresControl Transformer Test Return Return to Master TOC Return Return to Section TOC Perform SCR Output Bridge Troubleshooting & Repair Function Problems Perform Firing Board Test Perform Control Board Test SCR Output Troubleshooting & Repair Control Transformer T2 Voltage Test Test DescriptionFigure F.1 Control Transformer Lead Location Test ProcedureFigure F.2 Control Transformer X1 and X2 Test Points Main Transformer T1 Voltage Test Test Description Figure F.4 Main Secondary Lead Test Points From Expected VAC Firing Board Test Test Procedure for Normal Firing Board Operation Figure F.7 Terminal Strip Jumper Wire Connections Figure F.8 Output Pilot Relay 4CR Location Then Table F.1 LED 7, 8 and 9 Check ListControl Board Test Figure F.9 Control Board LED and Pin Locations Test Procedure for Normal Control Board OperationIf LED 1 does not light, when the start switch is on Possible Problems Pertaining to the Control BoardFigure F.11 LED 2 Open Circuit Voltage Test Points If LED 4 lights Static SCR Test Figure F.12 Test ProcedureFigure F.13 SCR Heat Sink Assembly Test Points Static SCR Test Active SCR Test Active SCR Test Figure F.16 Heat Sink Assembly Test Points Battery Test Scope Settings Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Input Contactor 1CR Cleaning AND/OR Replacement Figure F.18 Input Contactor Cover Removal Cleaning ProcedureRemoval Contactor ReplacementInstallation SCR Output Bridge Replacement Figure F.22 Preparation For SCR Output Bridge Removal SCR Output Bridge RemovalFigure F.23 SCR Output Bridge Removal Removal of Individual SCR Heat Sink Assemblies SCR Output Bridge Installation SCR Heat Sink InstallationTOC Removal and Reassembly of Lift Bail Figure F.25 Lift Bail Removal Removal of Lift BailReassembly of Lift Bail Main Transformer Removal and Installation Figure F.26 Main Transformer Disassembly Main Transformer Disassembly and AssemblyCoil Removal Replacement Main Transformer DisassemblyTransformer Reassembly Transformer InstallationIdealarc DC-1000 Open Circuit Voltages Input Idle Amps and WattsIdealarc DC-1000 Electrical Diagrams Idealarc DC-1000 Wiring Diagram Codes 9919 Operating Schematic Control PC Board G1585 Layout Firing PC Board G1486-5 and above Layout Control PC Board G1585 Schematic Firing PC Board G1486-5 and above Schematic Output Snubber M14312 Schematic