Lincoln Electric SVM123-A service manual Output Connections

Page 14

 

 

 

A-8

 

INSTALLATION

A-8

 

 

 

 

 

 

 

TOC

TOC

OUTPUT CONNECTIONS

3. Connect electrode lead to the desired terminal

 

 

 

 

 

(positive or negative) and tighten the output ter-

 

 

 

 

 

 

 

 

Section

Master

See Table A.1 for recommended IDEALARC DC-1000

minal nut with a wrench.

cable sizes for combined length of electrode and work

4. Connect the second work lead to the other out-

 

 

 

 

 

 

cables.

 

 

 

 

 

 

 

 

 

put terminal (positive if negative is attached and

to

to

 

 

 

 

 

 

 

TABLE A.1

 

 

vice versa) following steps 2 and 3.

Return

Return

 

 

 

 

 

 

 

 

 

 

 

AUXILIARY POWER

 

Suggested Copper Cable Sizes - 100% Duty Cycle

 

 

 

 

Combined Lengths of Electrodes and Work Cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This machine supplies the 115 volt, AC power need-

 

 

 

Amperes

 

Length

Cable Size

 

 

 

 

 

 

ed for operating wire feeding equipment. The power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1000

 

0 - 250 ft.

3-3/0

 

is available from terminals #31 and #32 on the termi-

 

 

 

 

 

(76.2m)

(3 x 85.0 mm2)

 

nal strip. An 8 amp slow blow fuse on the machine

 

 

 

 

 

 

 

 

control panel protects the auxiliary power from

 

 

 

CONNECT ELECTRODE AND WORK

 

 

 

excessive overloads. The circuit has a 1000 volt-

TOC

TOC

LEADS TO OUTPUT TERMINALS

ampere rating.

The output terminals are located on the lower case

CONNECTION FOR SEMI-AUTOMATIC

 

 

 

 

 

 

OR AUTOMATIC WIRE FEEDER

Section

Master

front and labeled “+” and “-”. See Figure A.4. There

are 1000 amp rated “+” terminals on the right side,

CONTROL

 

 

 

 

 

 

 

 

one 500 amp rated “+” terminal near the center and “-”

 

 

 

 

 

 

 

 

 

to

to

terminals on the left side. They are fully recessed to

With the DC-1000 turned off, the control cable from

minimize the possibility of accidental contact by an

the semi-automatic or automatic wire feeding equip-

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object or a person.

 

 

 

box connector is provided for access into the termi-

 

 

 

 

 

 

ment is connected to the terminal strip. A strain relief

 

 

 

The 1000 amp output connections provide the full

nal strip section. A chassis grounding screw is also

 

 

 

rated output range of the machine.

 

 

 

 

 

 

 

provided below the terminal strip marked with the

 

 

 

 

 

 

 

 

 

 

 

The 500 amp output connections provide enhanced

symbol

 

 

 

 

 

 

 

for connecting the wire feeding equip-

 

 

 

 

 

 

 

 

 

 

 

 

 

lower current arc characteristics, especially for sub-

ment grounding wire. See the appropriate connec-

 

 

 

merged arc and GMAW procedures below 450 amps.

tion diagram for the exact instructions for the wire

 

 

 

1. Set the ON/OFF PUSH BUTTON to OFF.

feeder being used. A spare plugged hole is provided

 

 

 

in case an additional box connector is required.

TOC

TOC

2. Insert the electrode lead through the oval opening

NOTE: See the ACCESSORIES Section of this man-

in the lower shelf of the front case, closest to the

ual for specific instructions on connecting the follow-

Section

Master

desired polarity (positive or negative). Pull through

ing semi-automatic and automatic wire feeders:

enough cable to reach the output terminals.

LN-7

}

 

 

 

 

 

 

to

to

 

LN-8

Semi-Automatic Wire Feeders

Return

Return

 

 

LN-9

 

 

 

 

 

 

 

 

NA-3

} Automatic Wire Feeders

 

 

 

NA-5

 

 

 

LT-7

} Tractors

 

 

 

LT-56

to Section TOC

to Master TOC

 

 

 

 

 

Return

Return

FIGURE A-4 - Output Terminals

 

 

 

 

 

 

 

 

 

 

 

 

IDEALARC DC-1000

 

 

Image 14
Contents Idealarc Safety Electric and Magnetic FieldsElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Installation Technical Specifications Idealarc DC OutputElectrical Input Connections Electric Shock can KillSelect Proper Location StackingInput Power Supply Connections Reconnect ProcedureFuse and Wire Sizes Ground ConnectionFigure A.3a Input Connection Diagram Figure A.3c -Input Connection Diagram Figure A.3d Input Supply Connection Diagram Output Connections Connection for AIR/CARBON ARC Cutting OperationIdealarc DC-1000 Operation Safety Instructions Electric Shock can killGeneral Description Operational Features and ControlsDesign Features Advantages Recommended Processes and EquipmentWelding Capability Controls and Settings Return to SectionNA-3 Automatic Wire Feeder Welding Procedure RecommendationsRemote Control of Machine Operation ARC Striking with Idealarc DC-1000 and the NA-3 Start Board LN-8 SEMI-AUTOMATIC Wire Feeder RemoteAccessories Table of ContentsIdealarc DC-1000 OPTIONS/ACCESSORIESConnecting the NA-3 or LT-7 to Remote Output Control OptionalConnecting the NA-5 to the Idealarc DC-1000 Figure C.2 NA-5 Wire Feeder Connection to Idealarc DC-1000Connecting the LN-8 to the Idealarc DC-1000 Connecting the LN-9 Wire Feeder to the Idealarc DC-1000 Connecting the LN-7 Wire Feeder to the Idealarc DC-1000 Maintenance Safety Precautions Electric Shock Can Kill Routine and Periodic MaintenanceFigure D.1 Major Component Locations Idealarc DC-1000 Theory of Operation Input Line VOLTAGE, Contac TOR, and Main TransformerOutput Rectification CONTROL, and FeedbackProtection Devices Circuits Contactor HOLD-INSCR Operation Figure E.5 SCR OperationIdealarc DC-1000 Troubleshooting & Repair HOW to USE Troubleshooting Guide Locate Problem SymptomPC Board Troubleshooting Procedures Board can be damaged by static electricityControl Transformer Test Return Return to Master TOC Return Return to Section TOC Perform SCR Output Bridge Troubleshooting & Repair Function Problems Perform Firing Board Test Perform Control Board Test SCR Output Troubleshooting & Repair Test Description Control Transformer T2 Voltage TestTest Procedure Figure F.1 Control Transformer Lead LocationFigure F.2 Control Transformer X1 and X2 Test Points Main Transformer T1 Voltage Test Test Description Figure F.4 Main Secondary Lead Test Points From Expected VAC Firing Board Test Test Procedure for Normal Firing Board Operation Figure F.7 Terminal Strip Jumper Wire Connections Figure F.8 Output Pilot Relay 4CR Location Table F.1 LED 7, 8 and 9 Check List ThenControl Board Test Test Procedure for Normal Control Board Operation Figure F.9 Control Board LED and Pin LocationsPossible Problems Pertaining to the Control Board If LED 1 does not light, when the start switch is onFigure F.11 LED 2 Open Circuit Voltage Test Points If LED 4 lights Static SCR Test Test Procedure Figure F.12Figure F.13 SCR Heat Sink Assembly Test Points Static SCR Test Active SCR Test Active SCR Test Figure F.16 Heat Sink Assembly Test Points Battery Test Scope Settings Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Troubleshooting & Repair Input Contactor 1CR Cleaning AND/OR Replacement Cleaning Procedure Figure F.18 Input Contactor Cover RemovalContactor Replacement RemovalInstallation SCR Output Bridge Replacement SCR Output Bridge Removal Figure F.22 Preparation For SCR Output Bridge RemovalFigure F.23 SCR Output Bridge Removal Removal of Individual SCR Heat Sink Assemblies SCR Heat Sink Installation SCR Output Bridge InstallationTOC Removal and Reassembly of Lift Bail Removal of Lift Bail Figure F.25 Lift Bail RemovalReassembly of Lift Bail Main Transformer Removal and Installation Main Transformer Disassembly and Assembly Figure F.26 Main Transformer DisassemblyMain Transformer Disassembly Coil Removal ReplacementTransformer Installation Transformer ReassemblyIdealarc DC-1000 Input Idle Amps and Watts Open Circuit VoltagesIdealarc DC-1000 Electrical Diagrams Idealarc DC-1000 Wiring Diagram Codes 9919 Operating Schematic Control PC Board G1585 Layout Firing PC Board G1486-5 and above Layout Control PC Board G1585 Schematic Firing PC Board G1486-5 and above Schematic Output Snubber M14312 Schematic